INVESTIGATIONS OF TECHNOLOGICAL PARAMETERS IMPACT UPON QUALITY FORMATION IN SURFACE LAYER OF PARTS AT CENTRIFUGAL ROTARY PROCESSING

M. Tamarkin, E. Tischenko, V. Nguen, A. Mordovcev
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Abstract

In the paper there are carried out investigations on the definition of the basic technological parameters impact of centrifugal-rotary processing in abrasive environment upon formation of surface layer quality in the parts worked. There is used a finite element method of deformation modeling in granulated massive rotating under the impact of centrifugal forces with the use of the (Comsol Multiphysics) packet. On the basis of computer the high-speed shooting processing and theoretical investigations of the process dynamics there are defined distributions of pressures and granule motion speed in the working chamber. A specified model of abrasive granule encounter with the surface worked at the centrifugal rotary processing on the basis of the modern researches and analysis with the use of the Ansys software. The dependences are obtained for the definition of the maximum penetration depth of environment particles into the surface of the part worked, metal removal, surface roughness which adequacy is confirmed by the results of experimental investigations. There is developed a specified procedure for the computation of roughness height parameters of the surface worked and machining capacity. A specified procedure for the computation of metal removal from the surface worked of parts is offered. An algorithm for the optimization of an engineering process is developed. The investigation results are introduced into production.
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离心旋转加工中工艺参数对零件表层质量形成影响的研究
本文对磨料环境下离心旋转加工对加工零件表层质量形成影响的基本工艺参数的定义进行了研究。利用Comsol Multiphysics软件包,采用有限元方法对颗粒状物体在离心力作用下的旋转变形进行建模。在计算机高速射击处理和过程动力学理论研究的基础上,确定了工作室内压力和颗粒运动速度的分布。在对离心旋转加工中磨料颗粒与工件表面接触进行现代研究和分析的基础上,利用Ansys软件建立了磨料颗粒与工件表面接触的特定模型。得到了环境颗粒对工件表面的最大渗透深度、金属去除、表面粗糙度的定义的依赖关系,实验研究结果充分证实了这一点。制定了一套计算被加工表面粗糙度高度参数和加工能力的程序。给出了零件加工表面金属去除量的计算方法。提出了一种工程过程优化算法。并将调查结果应用到生产中。
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