Study on Vertical Vibration Characteristics of the 2-DOF Strip Rolling Mill Model with a Single Weak Defect on the Work Roll Bearing Outer Raceway

Zhengnan Sun, Dong-xiao Hou, Liang Xu, P. Shi
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Abstract

Considering the influence caused by a early single pit defect on the outer raceway of the work roll bearing, a 2-DOF plate strip rolling mill vertical vibration model with a single point weak fault on the outer raceway was established. With the practical parameters of the roughing mill of the 1780 hot continuous rolling mill, the vertical vibration characteristics of the rolling mill work roll with different rotating speed and different single pit defect area on the bearing outer raceway are analyzed by numerical simulation. It is found that with the change of the rotation speed of the work roll, different nonlinear vibration behaviors occurred, such as superharmonic resonance, main resonance, combined resonance and sub-harmonic resonance. Especially the subharmonic resonance of the work roll is more harmful than the main resonance when the work roll speed is twice the rotation speed corresponding to the first and second natural frequency of the rolling mill. This work provides a theoretical basis for further clarifying the effect caused by a early defect of the work roll bearing on the mill vibration.
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工作辊轴承外滚道存在单一弱缺陷的2自由度带钢轧机模型垂直振动特性研究
考虑工作辊轴承外滚道早期单坑缺陷对工作辊轴承外滚道的影响,建立了外滚道存在单点弱故障的2自由度板带轧机垂直振动模型。利用1780热连轧粗轧机实际参数,通过数值模拟分析了不同转速和轴承外滚道不同单坑缺陷面积下轧机工作辊的垂向振动特性。研究发现,随着工作辊转速的变化,会出现超谐波共振、主共振、组合共振和次谐波共振等不同的非线性振动行为。特别是当工作辊转速为轧机第一、第二固有频率所对应转速的两倍时,工作辊的次谐波共振比主共振危害更大。为进一步阐明工作辊轴承早期缺陷对轧机振动的影响提供了理论依据。
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