Experimental Analysis of Single Point Incremental Forming of Truncated Cones in DC04 Steel Sheet

IF 1.5 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Advances in Materials Science Pub Date : 2020-12-01 DOI:10.2478/adms-2020-0018
B. Krasowski, A. Kubit, T. Trzepieciński, J. Slota
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引用次数: 5

Abstract

Abstract Experimental tests to form truncated cones were carried out on a 3-axis milling machine. 0.8-mm thick low-alloy DC04 steel sheets were used as test material. The profile tool-path trajectory was generated using the EDGECAM software. The slope angle and diameter of the base of the conical shaped drawpieces were 70°-72° and 65 mm, respectively. The drawpiece heights were up to 75 mm. The full synthetic lubricant 75W85 was used to reduce the frictional resistance. The effect of selected incremental forming parameters on the formability of the DC04 sheet and the susceptibility to crack formation have been analysed and discussed. It was found that the surface roughness of the workpiece is strongly influenced by step depth. By controlling the feed rate, it is possible to prevent failure of the material.
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DC04钢板截锥单点增量成形试验分析
摘要在三轴铣床上进行了截锥成形试验。试验材料选用0.8 mm厚低合金DC04钢板。利用EDGECAM软件生成了剖面刀具轨迹。锥形拉拔件底部的斜角为70°~ 72°,底部直径为65 mm。拉拔高度可达75毫米。采用全合成润滑油75W85降低摩擦阻力。分析和讨论了渐进式成形参数对DC04薄板成形性能和裂纹形成敏感性的影响。结果表明,工件表面粗糙度受台阶深度的影响较大。通过控制进给速度,可以防止材料的失效。
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Advances in Materials Science
Advances in Materials Science MATERIALS SCIENCE, MULTIDISCIPLINARY-
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