Evolving Material Porosity on an Additive Manufacturing Simulation with the Generalized Method of Cells

Luis F. Silva, Francisco A. Yapor Genao, E. Pineda, P. Gustafson
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引用次数: 5

Abstract

The effect of material porosity on final part distortion and residual stresses in a selective laser sintering manufacturing simulation is presented here. A time-dependent thermomechanical model is used with the open-source FEA software CalculiX. Effective homogenized material properties for Inconel 625 are precomputed using NASA’s Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC). The evolving porosity of the material is estimated with each pass of the laser beam during simulation runtime. A comparison with a homogenous model and the evolving model shows that the evolving porous model predicts larger distortions with greater residual stresses.
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用广义单元法模拟增材制造过程中材料孔隙度的变化
研究了选择性激光烧结制造过程中材料孔隙率对最终零件变形和残余应力的影响。利用开放源代码的有限元分析软件CalculiX建立了时间相关的热力学模型。使用美国宇航局的通用单元法微力学分析代码(MAC/GMC)预先计算了Inconel 625的有效均质材料性能。在模拟运行过程中,随着激光束的每次通过,材料的孔隙度的变化被估计出来。与均匀模型和演化模型的比较表明,演化模型预测的残余应力越大,变形越大。
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