The Role of Microfractography in Failure Analysis of Cold Forging Dies

R. Ebara, K. Takeda, M. Iwamoto, Hideaki Fujimoto, A. Ogura, S. Hamaya
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Abstract

Microfractographic features in fracture surfaces for tensile, fatigue, impact, three point bending specimens of cold forging die steels with Rockwell C scale hardness number of 52 to 68 are presented. The emphasis is placed upon the stretched zone formation ahead of the fatigue crack and the relation between the stretched zone width and fracture toughness. Fatigue crack initiation behavior of plane and notched specimens are also characterized in low cycle up to giga-cycle ranges. A couple of microfractographic analyzed results for failed actual cold forging dies are exemplified. It can be concluded that qualitative and quantitative analysis by use of microfractograpy are possible for cold forging die failures.
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显微断口学在冷锻模失效分析中的作用
介绍了洛氏硬度为52 ~ 68的冷锻模具钢的拉伸、疲劳、冲击、三点弯曲试样断口的显微断口特征。重点讨论了疲劳裂纹形成前的拉伸区,以及拉伸区宽度与断裂韧性的关系。在低周至千兆周范围内,平面和缺口试样的疲劳裂纹萌生行为也具有一定的特征。给出了失效冷锻模的几个显微断口分析结果。结果表明,采用显微断口法对冷锻模失效进行定性和定量分析是可行的。
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