Scaling Up for the Industrial Production of Rifamycin B Fed-Batch Production Mode in Shake Flasks and Bench-Scale Fermentor

H. F. El-Sedawy, M. Hussein, T. Essam, O. El-Tayeb, F. Mohammad
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引用次数: 5

Abstract

The production of rifamycin B using the gene amplified variant of Amycolatopsis mediterranei (NCH) was initially optimized in shake flasks through medium modifications and fed-batch addition of uracil. The yield was increased by 21.7% (from 11.7 to 14.3 g/l) when F2m1 medium was used. The production was further verified and optimized in fedbatch- mode in a laboratory fermentor using F2m3 medium and the optimized conditions (agitation 500 rpm, aeration; 1.5 for 3 days then control DO at 30% thereafter, pH; 6.5 for 3 days then 7 thereafter and control temperature at 28°C). Fed-batching of glucose syrup (5% v/v at day 3) and glucose (1% at days 6 and 8) increased the yield from 17.8 to 20.9 g/l (17.3%) at day 10. A yield of upto 20 g/l was recorded when 0.1% uracil was fed-batched at day 2. Integration of the most optimum conditions for fed-batching glucose syrup, glucose and uracil further increased the yield from 17.8 to 24.8 g/l (39%) in 10 days. The overall optimization of rifamycin B production increased the yield almost 2 folds. Statistical analysis revealed that there is a significant increase in rifamycin B production by using One-Way ANOVA at p<0.05 in all the tested fed-batch addition regimes.
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摇瓶和实验规模发酵罐中利福霉素B加料批量工业化生产模式的扩大
利用地中海Amycolatopsis mediterranei (NCH)基因扩增变异体在摇瓶中通过培养基修改和分批添加尿嘧啶,初步优化了利福霉素B的生产。当使用F2m1培养基时,产量提高了21.7%(从11.7 g/l提高到14.3 g/l)。在实验室发酵罐中使用F2m3培养基和优化条件(搅拌500转/分,曝气;1.5处理3天,此后将DO控制在30%,pH;3天6.5,之后7天,温度控制在28℃)。葡萄糖糖浆(第3天5% v/v)和葡萄糖(第6天和第8天1%)的补料分批使产量从17.8 g/l增加到20.9 g/l(17.3%)。当第2天添加0.1%尿嘧啶时,产量高达20 g/l。将最优条件与葡萄糖和尿嘧啶相结合,在10 d内将产率从17.8 g/l提高到24.8 g/l(39%)。利福霉素B生产工艺的整体优化使产量提高了近2倍。采用单因素方差分析(One-Way ANOVA),在p<0.05的条件下,利福霉素B产量显著增加。
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