Sustainable cleaning solutions for improved profitability and reduced CO2 footprint

Brandon Lloyd
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Abstract

Surface preparation, in the context of paint applications, can be defined as the removal of contaminants from a substrate surface before subsequent coating steps. It includes the removal of organic and inorganic soils coming from forming applications or those created during welding and joining. Cleaning and degreasing are required to achieve the highest finished part quality and first pass yield during production. Poor removal of soils from the fabrication process can lead to a variety of quality issues. The main concerns for final part quality relate to paint adhesion, corrosion resistance or fluid resistance. Improper bonding of the paint to the base material compromises quality leading to premature part failure. With a lower first pass yield, rework costs will increase, and profitability will decrease. Additionally, a higher defect rate, requiring rework, can generate inefficiencies or bottlenecks that slow production throughput.
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可持续清洁解决方案,提高盈利能力,减少二氧化碳排放量
在涂料应用的背景下,表面准备可以定义为在后续涂层步骤之前从基材表面去除污染物。它包括去除来自成型应用或焊接和连接过程中产生的有机和无机土壤。在生产过程中,需要清洗和脱脂以达到最高的成品质量和一次合格率。从制造过程中去除不良的土壤会导致各种质量问题。对最终零件质量的主要关注与油漆附着力、耐腐蚀性或耐流体性有关。油漆与基材粘合不当会影响质量,导致零件过早失效。由于第一次合格率较低,返工成本将增加,盈利能力将下降。此外,更高的缺品率,需要返工,可能会产生效率低下或瓶颈,从而减慢生产吞吐量。
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