High-Power Short Duration Microwave Drying of Rice Versus Fissuring and Milling Yields

IF 1.2 4区 农林科学 Q3 AGRICULTURAL ENGINEERING Journal of the ASABE Pub Date : 2023-01-01 DOI:10.13031/ja.15410
S. Boreddy, K. Luthra, G. Atungulu
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Abstract

Highlights MW specific energy ranging from 422.5 to 507.0 kJ/kg of rice can dry rice to 12.5% moisture content in a single pass. Fissuring percentage was significantly lower for lower drying durations as compared to 3 min drying durations for all power levels. RR dried for one minute with MW at 16-20 kW results in higher head rice yields. Abstract. The utilization of microwave (MW) drying technology to dry rough rice (RR) is considered a promising method for high-moisture RR drying with high throughput. Milling quality is a significant factor in stakeholders adoption of this method. Therefore, experiments were conducted using an industrial MW dryer operating at 915 MHz to examine the effects of different MW power levels and heating durations on RR drying. Single pass drying was performed using 16, 18, and 20 kW power levels and 1, 2, and 3 min heating durations. A control sample was dried in an environmentally controlled chamber at 25°C and 56% relative humidity (RH). The moisture content, surface temperature, fissuring, and head rice yield (HRY) of RR were measured. The initial moisture content of RR was 21.22% w.b. The moisture content of RR after 3 minutes of drying at the studied power levels was close to the recommended rice milling moisture content of 13%, indicating the feasibility of single pass MW drying. The maximum surface temperature of RR at severe (20 kW for 3 min) and least severe (16 kW and 1 min) treatment conditions was 91.9°C and 62.6°C, respectively. Fissuring percentages of 86.2% and 85.3% were observed in RR drying at 20 kW for 3 min after one day and after seven days of fissure examination, respectively. Fissuring percentages of 84.2% and 84.3% were observed at 16 kW for 3 min drying after one day and after seven days, respectively. The HRY at MW drying conditions of 16-20 kW for 1 min was higher than that of RR gently dried at 25°C and 56% RH. MW drying shows promise for reducing drying duration compared to conventional methods. Keywords: Head rice yield, Microwave drying, Moisture content, Rice drying, Rice fissuring.
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高功率短时间微波干燥对水稻裂磨产量的影响
比能范围从422.5到507.0 kJ/kg的大米,可以在一次干燥大米到12.5%的水分含量。与所有功率水平下的3分钟干燥时间相比,较短干燥时间下的裂纹百分比显著降低。稻秆干燥1分钟,MW在16-20 kW,可获得较高的抽穗产量。摘要利用微波干燥技术干燥粗米被认为是一种很有前途的高水分、高通量的粗米干燥方法。铣削质量是利益相关者采用该方法的重要因素。因此,利用915 MHz的工业MW干燥器进行了实验,以研究不同MW功率水平和加热时间对RR干燥的影响。使用16、18和20千瓦的功率水平和1、2和3分钟的加热时间进行单道干燥。对照样品在环境控制室中干燥,温度为25℃,相对湿度(RH)为56%。测定了水稻的含水率、表面温度、裂度和抽穗率。在研究功率水平下,干燥3 min后的稻谷水分含量接近于碾米推荐水分含量13%,表明单道稻谷干燥的可行性。在严重(20 kW, 3 min)和最严重(16 kW, 1 min)处理条件下,RR的最高表面温度分别为91.9°C和62.6°C。裂隙检查1天后,20 kW干燥3 min,裂隙率为86.2%,7天后,裂隙率为85.3%。16 kW干燥3 min后1天和7天,裂纹率分别为84.2%和84.3%。在16-20 kW的MW干燥条件下,1 min的HRY高于在25°C和56% RH条件下温和干燥的RR。与传统方法相比,MW干燥显示出减少干燥时间的希望。关键词:抽穗产量,微波干燥,水分含量,大米干燥,大米裂裂
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