Pengaruh curing time dan pemanasan cetakan pasir kering terhadap kadar air, kuat tekan, dan lost of ignition (LOI) untuk aplikasi sand casting

A. Shieddique, Dewi Maulidiawati, Moch Iqbal Zaelana Muttahar, Irwan Suriaman
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Abstract

Sand molding has the advantage of being able to cast metals with high melting points, such as steel and nickel. Sand for the mold media generally uses a lot of silica sand. Some sand molds contain alphaset binders as well as other binders. Alphaset sand molding is a technique for making molds and metal casting cores that use resin as a binder and catalyst between sands. The addition of a catalyst as a mixture of resin. The process of making specimens for the sand mold test using silica sand SiO 2 with a weight of 1000 g using 2.1% alphaphenolic resin and 25% catalyst from resin as additional elements for the resin hardening process. with a manual mixing process and making a sample with a diameter of 50mm in the form of a silencer with the tests carried out are water content, lost of ignition compressive strength and sand size distribution. Good moisture content data on alphaset molds are shown in temperature variations with heating. the results of testing the value of increasing compressive strength with variations in heating curing time 30, 60, 90 get results of 20.45, 22.8 and 31.85. data from the lost of ignition test sample curing time 30 get results of 2.05 The results of the distribution of sand are suitable for steel castings with large, medium and small sizes of castings, water content of curing time of 120, get results of more than 1%, namely 1.06 factors causing the mixin process. The above test shows an increase in compressive strength with variations in heating with lost of ignition testing temperature. The more often sand is used as the mold produces a higher LOI value.
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砂型成型的优点是能够铸造高熔点的金属,如钢和镍。砂型为模具的介质一般使用大量的硅砂。一些砂模含有alphaset粘结剂和其他粘结剂。Alphaset砂成型是一种制造模具和金属铸造芯的技术,它使用树脂作为砂之间的粘合剂和催化剂。在树脂混合物中加入催化剂。使用重量为1000 g的硅砂sio2,使用2.1%的α酚醛树脂和25%的树脂催化剂作为树脂硬化过程的附加元素,制作砂型试验样品的过程。采用人工搅拌工艺,制作直径为50mm的消声器样品,进行了含水量、失燃抗压强度和砂粒分布的试验。alphaset模具上良好的含水率数据显示在温度随加热的变化中。对加热养护时间为30、60、90时的抗压强度增长值进行了测试,分别为20.45、22.8、31.85。从失火试验试样的养护时间30得到的结果为2.05,砂型分布的结果适用于大、中、小尺寸的铸件,养护时间120的含水率,得到的结果大于1%,即1.06因素引起的混炼过程。上述试验表明,抗压强度随着加热和燃尽试验温度的变化而增加。砂子的使用越多,模具的LOI值就越高。
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审稿时长
24 weeks
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