A Highly Successful Way to Consistently Drill to Target Depth with Nano Polymer Water-Based Mud in a Highly Active, Problematic Shale Interval

T. Olivares, Rafael Pino, Walid Al-Zahrani, Samy Mahmoud Aly, Mohamed El Nahas
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Abstract

The operational drilling history in a particularly challenging shale consistently shows that once the formation's shale reacts, and starts to disperse, in the face of a typical water base mud application, a variety of hole problems are experienced by the operator. These problems include wellbore instability caused by an unstoppable sloughing of the shale; the experiencing of tight hole conditions while performing the wiper trip; caved shale sticking to shakers while drilling; an increased dilution rate due to mud weight; a low LGS % (low gravity solids), and fluid viscosity. To solve this longstanding drilling challenge, a team formed from operator and service provider experts determined via high-level research and testing the need for an innovative new technology of inhibitive fluid chemistry. After extensive testing, the team determined that a particular environmentally friendly Nano Polymer high-performance water-based mud (HPWBM)—one possessing the unique shale inhibition and cutting encapsulation capabilities capable of stabilizing this sticky shale—was the best fit for this application. We will present the investigational learning and effective field trial drilling of high problematic shale that was evaluated during and subsequently the utilization of nanoparticles (NP) to advance water-based mud (WBM) inhibition properties, proven to offer an eco-friendly Nano Polymer HPWBM substitute with the improved thermal and rheological permanency of the overall WBM formulation. Results will display that while providing more effective drilling and wellbore stability, this technology is also a far cleaner industry alternative.
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纳米聚合物水基泥浆是一种非常成功的方法,可以在高度活跃、有问题的页岩层段持续钻进到目标深度
特别具有挑战性的页岩的钻井历史表明,一旦地层的页岩发生反应并开始分散,面对典型的水基泥浆应用,作业者会遇到各种各样的井眼问题。这些问题包括由页岩不可阻挡的脱落引起的井筒不稳定;在进行刮刀起下钻时,体验紧井条件;钻井时,破碎的页岩粘在摇床上;泥浆比重增加了稀释率;低LGS %(低重力固体)和流体粘度。为了解决这一长期存在的钻井挑战,一个由作业者和服务提供商专家组成的团队通过高水平的研究和测试确定了对抑制流体化学创新技术的需求。经过广泛的测试,该团队确定了一种特殊的环保型纳米聚合物高性能水基泥浆(HPWBM),它具有独特的页岩抑制和切割封装能力,能够稳定粘性页岩,最适合该应用。我们将介绍对高问题页岩的研究性学习和有效的现场试验钻井,在此过程中以及随后对纳米颗粒(NP)的使用进行了评估,以提高水基泥浆(WBM)的抑制性能,证明纳米聚合物是一种环保的HPWBM替代品,具有改善的热稳定性和流变性。结果将表明,该技术在提供更有效的钻井和井眼稳定性的同时,也是一种更清洁的工业替代方案。
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