Microstructure and Mechanical Properties of Pack Carburized AISI 1020 Steel Using Na2CO3 and CaCO3 Catalysts

A. Karim, Ilham Azmy, Silviani Qotrunnida Khoiriah, C. Bintoro
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Abstract

AISI 1020 steel is categorized in low carbon steel which widely used for automotive parts industry and construction because its characteristic like high ductility, relatively low hardness value, and high formability. In continuously usage for long time, this steel tends to be worn down because its low surface hardness value. The surface hardness is congruity to wear resistance of AISI 1020 steel. In this research, the experimental method of pack carburizing process was carried out by heating AISI 1020 steel samples packed along charcoal with catalysts variation of Na2CO3 and CaCO3 till temperature 900 oC and hold it for 4 hours to effect diffusion carbon mechanism in surface treatment. Thereupon, AISI 1020 steel samples was fast cooled by using distilled water. The selection of different catalyst variation according to diffusion capability which will be expected to enhance AISI 1020 steel’s microstructure and mechanical properties. From this research, it obtained that pack carburized AISI 1020 steel using Na2CO3 possesses significant microstructure transformation which will affect to the highest hardness value increment (505,4 HV) and the lowest wear rate decrease (0,00821 mm3/minute). Thereby, pack carburized AISI 1020 steel using Na2CO3 also exhibits good wear resistance characteristic so that can be used in long lifetime.
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Na2CO3和CaCO3催化剂对AISI 1020钢包渗碳组织和力学性能的影响
AISI 1020钢因其具有高延展性、相对较低的硬度值和高成形性等特点,被广泛应用于汽车零部件工业和建筑领域。这种钢的表面硬度值较低,在长时间的连续使用中容易磨损。表面硬度与AISI 1020钢的耐磨性一致。本研究采用碳包渗碳的实验方法,采用Na2CO3和CaCO3两种催化剂,将aisi1020钢样品用活性炭包渗至900℃,保温4小时,以影响表面处理中的扩散碳机制。因此,AISI 1020钢样品用蒸馏水快速冷却。根据扩散能力的不同选择不同的催化剂,有望提高AISI 1020钢的显微组织和力学性能。研究结果表明,Na2CO3包渗碳后AISI 1020钢的显微组织发生了明显的变化,这将影响到最高的硬度值增加(505,4 HV)和最低的磨损率降低(0,00821 mm3/min)。因此,采用Na2CO3包渗碳的AISI 1020钢也表现出良好的耐磨性,可以长寿命使用。
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审稿时长
20 weeks
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