Influence of machining parameters on micro-motion platform displacement during grinding Al-Mg alloys workpiece assisted by two-dimensional low-frequency vibration

Shi Yu, Shijun Ji, Ji Zhao, Chao Zhang, Handa Dai
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Abstract

The main factors affecting the displacement of micro-motion platform during the grinding process are spindle speed, cutting force, and piezoelectric ceramic input voltage model. This article, using the orthogonal test method, found a set of machining parameters which lead to less displacement deviation between practical test and theoretic analysis. First of all, single-factor experiments were carried out to study how spindle speed, cutting force, and piezoelectric ceramic input voltage model affect the experimental results, and then the orthogonal test was conducted. The experimental datum shows that voltage model was the most influential factor, followed by spindle speed and cutting force. The optimum combination of grinding parameters was obtained as spindle speed of 800 r/min, cutting force of 18 N, and voltage model radius of 12 µm. At this time, the average unit error of displacement of micro-motion platform was 9.13%.
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二维低频振动辅助磨削Al-Mg合金工件时加工参数对微动平台位移的影响
磨削过程中影响微动平台位移的主要因素是主轴转速、切削力和压电陶瓷输入电压模型。本文采用正交试验方法,找到了一套使实际试验与理论分析位移偏差较小的加工参数。首先进行单因素实验,研究主轴转速、切削力、压电陶瓷输入电压模型对实验结果的影响,然后进行正交试验。实验数据表明,电压模型是影响磨削精度的最大因素,其次是主轴转速和切削力。得到磨削参数的最佳组合为主轴转速为800 r/min,切削力为18 N,电压模型半径为12µm。此时微动平台位移的平均单位误差为9.13%。
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