ARRANGEMENT OF ENGINEERING MODELING OF TECHNOLOGICAL SYSTEMS FOR SOLVING PRODUCTION TASKS OF DIVERSE COMPLEXITY

D. Safarov, A. Kondrashov, Ayrat Fashudtinov
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Abstract

The paper considers a technique that allows to increase the efficiency of solving various types of production tasks based on simulation modeling. The technique considers the process of engineering modeling of technological system components in accordance with conceptual hierarchical levels, which with the deeper level provide an approximation of the simulated object from the initial correspondence in the form of equipment contours to the maximum in the form of a 3D component model based on 3D scanning. This technique allows to choose the most adequate option of modeling the technological system components, corresponding to the complexity of the production task solved by simulation modeling. The application of the technique in the design and engineering services of a machine-building enterprise allows to arrange the modeling process, select all its stages, assign performers, check the execution of the modeling process, ensure that the models correspond to the production task being solved. The technique effectiveness is confirmed by the given examples of solving production tasks of diverse complexity – simulation modeling of gear milling of helical bevel gears and circular tooth pulling. The purpose of the paper is to reduce the complexity of building 3D models of technological systems by engineering services of machine-building enterprises for solving production problems of diverse complexity thanks to the hierarchical structuring of input design information for building 3D models of a technological system and solved production tasks. Research methods: functional differentiation of processes. Research results and novelty: reducing the duration of solving production tasks of diverse complexity by decreasing the time of 3D modeling of technological systems. Conclusions: rational arrangement of engineering modeling based on the hierarchical structuring of input design information for building 3D models of a technological system and solved production tasks allows to reduce the duration of engineering modeling up to two times.
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解决复杂程度不同的生产任务的技术系统工程建模安排
本文研究了一种基于仿真建模的技术,可以提高求解各类生产任务的效率。该技术考虑了按照概念层次对技术系统组件进行工程建模的过程,随着层次的加深,从最初的设备轮廓形式的对应到最大的基于3D扫描的3D组件模型形式的模拟对象的近似。该技术允许选择最适当的技术系统组件建模选项,对应于通过仿真建模解决的生产任务的复杂性。将该技术应用于某机械制造企业的设计和工程服务中,可以安排建模过程,选择各个阶段,分配执行者,检查建模过程的执行情况,确保模型与所解决的生产任务相对应。通过解决复杂程度不同的生产任务-斜齿锥齿轮铣削和圆齿拔齿的仿真建模实例,验证了该技术的有效性。本文的目的是通过对构建技术系统三维模型的输入设计信息和已解决的生产任务的分层结构,降低机械制造企业工程服务构建技术系统三维模型的复杂性,以解决不同复杂性的生产问题。研究方法:过程的功能分化。研究成果与新颖性:通过减少技术系统的三维建模时间,减少解决不同复杂性生产任务所需的时间。结论:基于构建技术系统三维模型和解决生产任务的输入设计信息的分层结构,合理安排工程建模,可以将工程建模时间减少到原来的2倍。
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