A digital twin-driven flexible scheduling method in a human-machine collaborative workshop based on hierarchical reinforcement learning.

IF 2.5 3区 工程技术 Q2 ENGINEERING, INDUSTRIAL Flexible Services and Manufacturing Journal Pub Date : 2023-05-17 DOI:10.1007/s10696-023-09498-7
Rong Zhang, Jianhao Lv, Jinsong Bao, Yu Zheng
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引用次数: 1

Abstract

Under the influence of the global COVID-19 pandemic, the demand for medical equipment and epidemic prevention materials has increased significantly, but the existing production lines are not flexible and efficient enough to dynamically adapt to market demand. The human-machine collaboration system combines the advantages of humans and machines, and provides feasibility for implementing different manufacturing tasks. With dynamic adjustment of robots and operators in the production line, the flexibility of the human-machine collaborative production line can be further improved. Therefore, a parallel production line is set up as a parallel community, and the digital twin community model of the intelligent workshop is constructed. The fusion and interaction between the production communities enhance the production flexibility of the manufacturing shop. Aiming at the overall production efficiency and load balancing state, a digital twin-driven intra-community process optimization algorithm based on hierarchical reinforcement learning is proposed, and as a key framework to improve the production performance of production communities, which is used to optimize the proportion of human and machine involvement in work. Finally, taking the assembly process of ventilators as an example, it is proved that the intelligent scheduling strategy proposed in this paper shows stronger adjustment ability in response to dynamic demand as well as production line changes.

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一种基于层次强化学习的数字孪生驱动的人机协同车间柔性调度方法。
在全球新冠肺炎疫情的影响下,医疗设备和防疫物资的需求大幅增加,但现有生产线不够灵活高效,无法动态适应市场需求。人机协作系统结合了人和机器的优势,为实现不同的制造任务提供了可行性。通过生产线上机器人和操作人员的动态调整,可以进一步提高人机协同生产线的灵活性。因此,建立了一条平行生产线作为平行社区,构建了智能车间的数字孪生社区模型。生产社区之间的融合和互动增强了制造车间的生产灵活性。针对整体生产效率和负载平衡状态,提出了一种基于分层强化学习的数字孪生驱动的社区内流程优化算法,并将其作为提高生产社区生产性能的关键框架,用于优化人机参与工作的比例。最后,以呼吸机的装配过程为例,证明了本文提出的智能调度策略对动态需求和生产线变化具有较强的调整能力。
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来源期刊
Flexible Services and Manufacturing Journal
Flexible Services and Manufacturing Journal ENGINEERING, MANUFACTURING-OPERATIONS RESEARCH & MANAGEMENT SCIENCE
CiteScore
5.60
自引率
7.40%
发文量
41
审稿时长
>12 weeks
期刊介绍: The mission of the Flexible Services and Manufacturing Journal, formerly known as the International Journal of Flexible Manufacturing Systems, is to publish original, high-quality research papers in the field of services and manufacturing management. All aspects in this field including the interface between engineering and management, the design and analysis of service and manufacturing systems as well as operational planning and decision support are covered. The journal seeks papers that have a clear focus on the applicability in the real business world including all kinds of services and manufacturing industries, e.g. in logistics, transportation, health care, manufacturing-based services, production planning and control, and supply chain management. Flexibility should be understood in its widest sense as a system’s ability to respond to changes in the environment through improved decision making and business development procedures and enabling IT solutions.
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