壳管式换热器壳侧熔盐湍流区对流换热特性的实验与数值研究

Meng-Ting Ding, Yu-Shuang Chen, Yuan Fu
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摘要

为了更好地了解以氟盐为传热流体的管壳式换热器(STHE)的换热性能,在氟盐高温试验回路(FHTL)中对带节段折流板的管壳式换热器(STHE- sbs)稳态换热过程进行了实验和数值研究。首先,建立了计算流体动力学(CFD)模型,模拟了STHE-SBs的热性能。然后,在较高温度(550 ~ 600℃)的稳态条件下,实验获得了STHE-SBs的温度和传热功率等热性能数据,进一步验证了仿真的可靠性。结果表明,CFD计算得到的温度分布与实验结果吻合较好,表明CFD程序能够可靠地描述STHE-SBs的热性能。在此基础上,讨论了节段折流板对壳侧熔盐强化传热的影响。结果表明:熔盐在STHE- sbs壳侧的强化传热效果优于不加折流板的STHE,在低雷诺数区努塞尔数增加约64 ~ 73%;最后,拟合了STHE-SBs壳侧熔盐换热系数,该换热系数适用于较宽的雷诺数和温度范围。
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Experimental and Numerical Study on Convective Heat Transfer Characteristic in the Turbulent Region of Molten Salt in Shell-Side of Shell and Tube Heat Exchanger
In order to better understand the heat transfer performance of shell and tube heat exchanger (STHE) with Fluoride salt as the heat transfer fluids, the steady-state heat transfer process of STHE with segmental baffles (STHE-SBs) in Fluoride-salt High Temperature Test Loop (FHTL) has been studied experimentally and numerically. Firstly, the Computational Fluid Dynamics (CFD) model was established to simulate the thermal performance of STHE-SBs. Then, thermal performance data such as temperature and heat transfer power were experimentally obtained under steady-state conditions of STHE-SBs at higher temperature (550–600°C), and to further verify the reliability of the simulation. The results show that the temperature distribution obtained by CFD is in good agreement with the experimental results, which indicates that the CFD program is reliable to describe the thermal performance of the STHE-SBs. On this basis, the effect of segmental baffles on the heat transfer enhancement of molten salt in shell side of STHE was discussed. The results show that the heat transfer enhancement effect of molten salt on the shell side of STHE-SBs is better than that of STHE without segmental baffles, and the increment of Nusselt number is about 64–73% during the low Reynolds number region. Finally, the heat transfer coefficient of molten salt in the shell side of STHE-SBs are fitted, which can be used in relatively wide ranges of Reynolds number and temperature.
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