低温处理对刀具耐久性的影响

L. Singh, J. Singh
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引用次数: 17

摘要

高速钢(HSS)刀具是中小型工业中最常用的刀具。低温处理可以提高刀具的使用寿命。对低温处理(CT)刀具的研究表明,材料的微观结构变化会显著影响刀具的寿命。本文主要报道了CT高速钢刀具与未处理高速钢刀具的性能对比。结果表明,基于刀具磨损的CT高速钢刀具具有更好的切削性能。高速钢刀具经深冷处理后,组织更加细化,分布更加均匀。实验采用田口l25正交试验,数据分析采用方差分析。研究中考虑了切削速度、进给量和不同层次切削深度三个参数。方差分析结果表明,在两种情况下(CT高速钢和UT高速钢刀具),切削速度是最重要的参数,其次是进给速度。通过对刀鼻半径的比较,观察到CT -HSS刀具的性能优于UT -HSS刀具。
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EFFECTS OF CRYOGENIC TREATMENT ON THE CUTTING TOOL DURABILITY
High-speed steel (HSS) tools are the most commonly used tools in small and mediumscale industry. Cryogenic treatment can be used to enhance the tool life. Studies on cryogenically treated (CT) cutting tools show microstructural changes in the material that can influence the life of the tools significantly. This paper primarily reports performance of CT HSS tools as compared to untreated (UT) HSS tools. The results show that CT HSS tools exhibit better performance based on tool wear. The microstructure has been found more refined and uniformly distributed after cryogenic treatment of HSS tool. Taguchi L 25 orthogonal array was considered for conducting the experimentation and ANOVA used for data analysis. Three parameters such as cutting speed, feed rate and depth of cut at different levels were considered in this study. ANOVA results shows that the cutting speed is the most significant parameter followed by feed rate in both the cases (CT HSS and UT HSS tools). It has been observed that the performance of CT -HSS tools is better than that of UT HSS tools as per comparison of nose radius.
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