微波辐照在材料加工中的原位光谱和双色热成像

J. Fukushima, H. Takizawa
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引用次数: 0

摘要

材料颗粒间的微波电场浓度被认为是微波辐照下烧结和化学反应增强的原因。例如,以Al2O3为原料,碳热还原法合成AlN通常需要1700℃,而微波处理可以在1200℃下进行。为了理解这一现象,有必要了解等离子体的发生行为和与局部电场浓度产生的自由基有关的化学反应。此外,在使用几毫米的原料粉末合成材料时,建议在粉末尺度中发生选择性加热。然而,为了在这个尺度上讨论这种选择性加热行为,有必要实现一个独立于材料发射率和几毫米空间分辨率的定量温度测量系统。在这项研究中,我们进行了原位光谱和双色热成像来验证微波辐照过程中的这些非平衡效应。例如,在炼铁过程中,研究人员研究了CN等离子体的产生,CN自由基参与了还原反应(图1(a))3。此外,开发的二维双色热成像系统具有8.8 mm/pixel的高分辨率,可以定量讨论局部温度梯度(图1(b))。
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IN-SITU SPECTROSCOPY AND TWO-COLOR THERMOGRAPHY DURING MICROWAVE IRRADIATION IN MATERIALS PROCESSING
Concentration of microwave E-field between material particles is considered to cause the enhancement of sintering1 and chemical reaction under microwave irradiation. For example, it is usually required 1700 °C to synthesize AlN by carbothermal reduction method using Al2O3 as a starting material, but microwave processing can proceed this process at 1200 °C2. To understand this phenomenon, it is necessary to understand an occurrence behavior of plasma and a chemical reaction related to radical species generated by a local E-field concentration. In addition, in material synthesis using a raw material powder of several mm, it is suggested that a selective heating in the powder scale occurs. However, to discuss this selective heating behavior on this scale, it is necessary to realize a quantitative temperature measurement system with independent of the emissivity of the material and several mm spatial resolution. In this study, we conducted an in-situ spectroscopy and two-color thermography to verify these non-equilibrium effects during microwave irradiation. For example, in the iron making process, it was investigated that CN plasma was generated, and this CN radical contributed to the reduction reaction (Fig. 1(a))3. In addition, the developed two-dimensional two-color thermography system with a high resolution of 8.8 mm/pixel was enable to discuss local temperature gradients quantitatively (Fig. 1(b)).
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