高铬不锈钢的Elion渗氮法:组织与性能

Y. Ivanov, I. Lopatin, Yulia I. Denisova, E. Petrikova, O. Tolkachev
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摘要

研究了高铬奥氏体钢AISI 310S经低压气体放电等离子体渗氮处理后的组织和性能。在“ELION”装置上进行氮化,温度分别为723、793和823 K,持续时间分别为1、3和5小时。为了有效加热样品,采用了气体放电等离子体的电子元件。这种处理方式被称为elion模式,也就是说,它包括具有发光阴极的非自持电弧放电等离子体的电子和离子组分的作用。结果表明,无论渗氮时间如何,在793 K渗氮温度下,钢的表层硬度最高(10.8 GPa)。硬化层厚度达到$60\ \mu\ mathm {m}$,对工艺温度的依赖性较弱。结果表明,在793 K渗氮3小时后,磨损参数(最大耐磨性)达到最小值(比初始钢的磨损参数小约200倍)。研究发现,AISI 310S奥氏体高铬钢在低压气体放电等离子体中氮饱和,并形成多相组织。层的硬化相为氮化铬和氮化铁,颗粒大小在几十纳米范围内变化。首次发现,采用elion渗氮法对AISI 310S钢进行渗氮处理,在改性层中形成了奥氏体与Fe4N成分氮化铁相间的片状组织;奥氏体板的横向尺寸在10 ~ 60nm之间,氮化层的横向尺寸在10 ~ 23nm之间。
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Elion Method of Nitriding of High-Chromium Stainless Steel: Structure and Properties
The work is aimed at analyzing the structure and properties of high-chromium austenitic steel AISI 310S, subjected to nitriding in a low-pressure gas discharge plasma. Nitriding was carried out on the «ELION» setup at 723, 793, and 823 K temperatures and 1, 3, and 5 hours duration. For effective heating of the samples, the electronic component of the gas discharge plasma was used. This treatment mode is called the elion mode, that is, it includes the action of both the electronic and ion components of a non-self-sustained arc discharge plasma with a glowing cathode. It was established that the hardness of the surface layer of steel is maximum (10.8 GPa) at a nitriding temperature of 793 K, regardless of the process duration. The thickness of the hardened layer reaches $60\ \mu\mathrm{m}$ and weakly depends on the process temperature. It is shown that the minimum (≈200 times less than the wear parameter of the initial steel) value of the wear parameter (maximum wear resistance) is achieved after 3 hours of nitriding at temperature of 793 K. It was found that nitrogen saturation of AISI 310S austenitic high-chromium steel in a low-pressure gas discharge plasma is accompanied by the formation of a multiphase structure. The hardening phases of the layer are chromium and iron nitrides, the particle sizes vary within a few tens of nanometers. It was shown for the first time that with the elion nitriding method for AISI 310S steel, a plate-like structure with alternating plates of austenite and iron nitride of the composition Fe4N is formed in the modified layer; the austenite plates transverse dimensions vary in the range of 10–60 nm, nitride layers transverse sizes vary in the range of 10–23 nm.
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