陶瓷过滤器螺旋交叉流切割排水油水分离研究

Nobusuke Kobayashi, Akihide Hayatsu, Yuji Kato, Y. Itaya
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摘要

采用陶瓷过滤器螺旋交叉流对切削液进行油水分离。中空陶瓷过滤器(1)2 μ m和2。采用5 μ m开口的螺旋杆作为分离膜。在分离实验中,对含有水、矿物油、洗涤剂和切削粉尘的真实切削液进行了水分离,并评价了分离条件(乳化液速率、滤孔开度、乳化液类型)对分离速率和分离比的影响。结果表明,陶瓷过滤器的螺旋交叉流具有分离切削液中水的能力,且无论分离条件和乳化液类型如何,分离水中的油比均小于1%。在处理时间的分离比保持恒定在一个高值,无论分离时间。在对滤液进行FT-IR分析时,陶瓷过滤器将切削液中的矿物油成分和水完全分离。另一方面,水溶性成分,如脂肪酸,不能被陶瓷过滤器分离。
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Oil-Water Separation of Cutting Drainage by a Spiral Cross Flow with Ceramic Filter
Oil-water separation of cutting drainage using a spiral cross flow with ceramic filter was conducted. Hollow ceramic filter (1 . 2 μ m and 2 . 5 μ m openings) with a spiral rod was used as a separation membrane. In the separation experiment, water separation from real cutting drainage, which contained water, mineral oil, detergent and cutting dust, was conducted, and the effect of separation conditions, including emulsion rate, filter opening, and emulsion type, on the separation rate and separation ratio was evaluated. As results, the spiral cross flow using a ceramic filter had the capability to separate water from cutting drainage, and the oil ratio in the separated water was less than 1% regardless of the separation conditions and emulsion types. The separation ratio over the treatment time remained constant at a high value regardless of the separation time. As FT-IR analysis of the filtrate, mineral oil components and water in the cutting drainage were completely separated by the ceramic filter. Water soluble components, such as fatty acid, on the other hand, could not be separated by the ceramic filter.
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