配电网工程中电缆加工智能集成设备的研究与应用

Yun Zhao, Weiwei Ma
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摘要

本文首先介绍了基于PLC控制的配电电缆自动加工设备及控制系统。该系统主要由拔线机构、剪线机构、剥线机构和端子自动压接机构组成。系统的PLC控制器对各传感器信号进行采集。控制器对每个机构执行顺序控制。拉丝机构由高转矩伺服电机驱动。通过增加一个增量编码器来测量导线的牵引距离。单片机采用PID和PD算法对数据进行处理,然后输出脉冲控制步进电机的旋转。电机通过调节模套的位置来调节绝缘护套的厚度分布。系统采用液压断开机构,提高了断开效率。一体化装置采用旋转切割的自动剥离方式,彻底解决了绝缘皮在操作过程中不能自行脱落的问题。系统最终实现了配电电缆的自动化加工,满足了工业生产的需要。
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Research and Application of Intelligent Integrated Equipment for Cable Processing in Distribution Network Engineering
This paper firstly introduces the automatic processing equipment and control system of distribution cables based on PLC control. The system is mainly composed of wire pulling mechanism, wire cutting mechanism, wire stripping mechanism and terminal automatic crimping mechanism. The PLC controller of the system collects each sensor signal. The controller performs sequential control on each mechanism. The wire pulling mechanism is driven by a high-torque servo motor. The wire is measured by adding an incremental encoder to measure the wire pulling distance. The single-chip microcomputer uses PID and PD algorithms to process the data and then outputs pulses to control the rotation of the stepper motor. The motor adjusts the thickness distribution of the insulating sheath by adjusting the position of the die sleeve. The system adopts hydraulic disconnection mechanism to improve disconnection efficiency. The integrated device adopts the automatic peeling method of rotary cutting, which completely solves the problem that the insulating skin cannot fall off by itself during the operation. The system finally realizes the automatic processing of distribution cables and meets the needs of industrial production.
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