G. Brodieand, G. Torgovnikov。2.45 GHZ频率下微波慢波梳和陶瓷施药器土壤处理试验研究

G. Torgovnikov, G. Brodie
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Therefore, energy losses, if a heating depth of 20 - 40 mm (for example to heat soil for killing weed seeds) is all that is required, are very significant. Therefore, it is required to develop special MW applicators for surface treatment to increase process efficiency. To address this problem, a slow wave (which is sometimes called a \"surface wave\" applicator) comb and ceramic structures, was studied. The main property of slow waves is that the energy concentration is very near impedance electrode – comb or ceramic plate surface.  Previously, slow wave structures were used mostly as delay lines and as interaction circuits in MW vacuum devices, and their properties were explored only for these specific applications. The work objectives of this study were: design slow wave, ceramic and comb structure applicators for soil treatment at frequency 2.45 GHz;experimentally study the energy distribution from slow wave applicators in the soil;study of opportunities to use slow wave structures for surface soil layer heating; andrecommendations for practical use of new slow wave applicators. Comb and ceramic slab applicators for frequency 2.45 GHz operation were designed for the soil treatment on the bases of theoretical studies and computer modelling. The comb applicator was made from aluminium and the ceramic slab applicator was made from alumina (DC=9.8, loss tangent=0.0002). A 30 kW (2.45 GHz) microwave generator was used for experiments. Containers with soil were placed on the applicator surface. An auto tuner was used in MW system to provided good impedance matching of the generator and applicators (with soil on top). This resulted in practically no power reflection. The soil “Potting Mix Hortico”, with moisture content range 32-174% and density range 590-1070 kg/m3, was used for the experiments. Energy distribution in the soil was determined by temperature measuring in the soil using thermocouples, after MW heating. Distribution of temperature measuring points covered the whole volume of the soil along and across the applicator. Results of the experiments showed that the comb applicator provides maximum energy release in soil in the central vertical plane. The ceramic alumina applicator forms two temperature maximums in two vertical planes at a distance of about 40 mm from the central applicator plane and a minimum in the applicator central plane.  The ceramic applicator provides better uniformity of energy distribution across the width of the applicator due to the two temperature maximums. It reduces overheating of the soil surface and energy losses. The depth of energy penetration provided by ceramic applicator is lower compared with the comb applicator. It means that the ceramic applicator provides better energy localization and more energy absorption in the soil surface layers compared with the comb applicator. To provide better uniformity of energy distribution across the ceramic applicator it is recommended to use ceramics with higher dielectric constants, such as in the range of 15-25, which will allow more energy to be released closer to the applicator surface. It will increase efficiency of MW energy use. 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引用次数: 0

摘要

2.45 ghz频率下微波慢波梳和陶瓷施药器土壤处理试验研究。G. Brodie和G. Torgovnikov墨尔本大学,澳大利亚维多利亚州克雷斯维克水街4号3363;关键词:陶瓷喷施器,梳状喷施器,微波,慢波,土壤微波处理在工业中许多情况下,需要用微波(MW)加热或处理不同材料(土壤,木材,混凝土,塑料等)的表层。传统的毫瓦辐射器(天线)不能仅在表面区域提供加热,能量渗透到材料深处,在那里由于正常衰减而呈指数衰减。因此,如果加热深度为20 - 40毫米(例如加热土壤以杀死杂草种子),则能量损失非常显著。因此,为了提高工艺效率,需要开发用于表面处理的专用MW喷涂器。为了解决这个问题,研究了慢波(有时称为“表面波”涂抹器)梳子和陶瓷结构。慢波的主要特性是能量集中在阻抗电极梳或陶瓷板表面附近。以前,慢波结构主要用作毫微米真空器件中的延迟线和相互作用电路,并且仅针对这些特定应用探索其性质。本研究的工作目标是:设计用于2.45 GHz频率土壤处理的慢波、陶瓷和梳状结构施洗器,实验研究慢波施洗器在土壤中的能量分布,研究利用慢波结构对表层土壤加热的机会;并建议实际使用新的慢波应用。在理论研究和计算机模拟的基础上,设计了频率为2.45 GHz的梳状和陶瓷板式施施器用于土壤处理。梳状涂抹器由铝制成,陶瓷板涂抹器由氧化铝制成(DC=9.8,损耗正切=0.0002)。实验采用30kw (2.45 GHz)微波发生器。将装有土壤的容器放在施药器表面。在MW系统中采用了自动调谐器,使发电机和施药器(顶部有土)阻抗匹配良好。这导致几乎没有功率反射。试验土壤为“盆栽混合园艺”,土壤含水量32 ~ 174%,密度590 ~ 1070 kg/m3。采用热电偶测温法测定微波加热后土壤中的能量分布。温度测量点的分布覆盖了整个土壤的体积,沿着和穿过施用器。试验结果表明,梳状施药器在土壤中央垂直面上的能量释放最大。陶瓷氧化铝涂抹器在距离中心涂抹器平面约40mm处的两个垂直平面上形成两个最高温度,并在涂抹器中心平面上形成最低温度。由于两个最高温度,陶瓷涂敷器在涂敷器的宽度上提供了更好的能量分布均匀性。它减少了土壤表面过热和能量损失。与梳状涂抹器相比,陶瓷涂抹器提供的能量穿透深度较低。这意味着与梳状施药器相比,陶瓷施药器在土壤表层提供了更好的能量定位和更多的能量吸收。为了在陶瓷涂敷器上提供更好的能量分布均匀性,建议使用介电常数较高的陶瓷,例如在15-25的范围内,这将允许更多的能量释放到靠近涂敷器表面的地方。它将提高兆瓦能源的使用效率。陶瓷涂布器对土壤表面的微波处理更有效,建议在土壤表层和其他材料的热处理和灭菌机器中实际使用。
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G. Brodieand, G. Torgovnikov. EXPERIMENTAL STUDY OF MICROWAVE SLOW WAVE COMB AND CERAMIC APPLICATORS FOR SOIL TREATMENT AT FREQUENCY 2.45 GHZ
EXPERIMENTAL STUDY OF MICROWAVE SLOW WAVE COMB AND CERAMIC APPLICATORS FOR SOIL TREATMENT AT FREQUENCY 2.45 GHZ. G. Brodie and G. Torgovnikov University of Melbourne, 4 Water St, Creswick, Victoria 3363, Australia; e-mail: grigori@unimelb.edu.au   Keywords: ceramic applicator, comb applicator, microwave, slow wave, soil microwave treatment In many cases in industry it is required to heat or treat surface layers of different material (soil, timber, concrete, plastics and so on) with microwaves (MW). Traditional MW irradiators (antennas) cannot provide heating only in the surface areas and energy penetrates deep into the material, where it decays exponentially due to normal attenuation. Therefore, energy losses, if a heating depth of 20 - 40 mm (for example to heat soil for killing weed seeds) is all that is required, are very significant. Therefore, it is required to develop special MW applicators for surface treatment to increase process efficiency. To address this problem, a slow wave (which is sometimes called a "surface wave" applicator) comb and ceramic structures, was studied. The main property of slow waves is that the energy concentration is very near impedance electrode – comb or ceramic plate surface.  Previously, slow wave structures were used mostly as delay lines and as interaction circuits in MW vacuum devices, and their properties were explored only for these specific applications. The work objectives of this study were: design slow wave, ceramic and comb structure applicators for soil treatment at frequency 2.45 GHz;experimentally study the energy distribution from slow wave applicators in the soil;study of opportunities to use slow wave structures for surface soil layer heating; andrecommendations for practical use of new slow wave applicators. Comb and ceramic slab applicators for frequency 2.45 GHz operation were designed for the soil treatment on the bases of theoretical studies and computer modelling. The comb applicator was made from aluminium and the ceramic slab applicator was made from alumina (DC=9.8, loss tangent=0.0002). A 30 kW (2.45 GHz) microwave generator was used for experiments. Containers with soil were placed on the applicator surface. An auto tuner was used in MW system to provided good impedance matching of the generator and applicators (with soil on top). This resulted in practically no power reflection. The soil “Potting Mix Hortico”, with moisture content range 32-174% and density range 590-1070 kg/m3, was used for the experiments. Energy distribution in the soil was determined by temperature measuring in the soil using thermocouples, after MW heating. Distribution of temperature measuring points covered the whole volume of the soil along and across the applicator. Results of the experiments showed that the comb applicator provides maximum energy release in soil in the central vertical plane. The ceramic alumina applicator forms two temperature maximums in two vertical planes at a distance of about 40 mm from the central applicator plane and a minimum in the applicator central plane.  The ceramic applicator provides better uniformity of energy distribution across the width of the applicator due to the two temperature maximums. It reduces overheating of the soil surface and energy losses. The depth of energy penetration provided by ceramic applicator is lower compared with the comb applicator. It means that the ceramic applicator provides better energy localization and more energy absorption in the soil surface layers compared with the comb applicator. To provide better uniformity of energy distribution across the ceramic applicator it is recommended to use ceramics with higher dielectric constants, such as in the range of 15-25, which will allow more energy to be released closer to the applicator surface. It will increase efficiency of MW energy use. The ceramic applicator is more effective for MW treatment of the soil surface areas and is recommended for practical use in machines for thermal treatment and sterilization of surface layers of the soil and other materials.    
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