刀具倾角对五轴同时加工表面粗糙度的影响

Jeferson Sperlick, Hugo Sakai Idagawa, Roberto Giani Pattaro Junior
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摘要

. 企业之间的激烈竞争一直在迫使企业优化生产流程,减少制造成本。从而寻求加工工艺的优化,为企业减少产品的交货期,保证其质量,降低成本。航空航天和模具行业的公司的特点是产品的高复杂性和低需求。这些是唯一的产品,它们是复杂的,它们的制造可能在加工中心或五轴,因为项目特性的要求也越来越高。测试时,将倾斜角保持在25°,将导角改变为0、-15、-60、15和60度。实验中使用的材料为AISI D6,处于供货状态,用球面尖端刀具加工,以评估导角对表面粗糙度的影响。主要结论是,接触轴仅随刀具和零件设计的变化而变化,导角对零件的表面质量产生强烈影响,特别是在五次加工时,仅在测试之间的变化可达373%。
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INFLUÊNCIA DOS ÂNGULOS DE INCLINAÇÃO DA FERRAMENTA NA RUGOSIDADE SUPERFICIAL EM USINAGEM DE 5 EIXOS SIMULTÂNEOS
. The strong competition between companies has been forcing the optimization of production processes, reducing the reduction of manufacturing. Thus seeking the optimization of the machining process, as companies, the delivery time of product reduction ensuring its quality and cost reduction. Companies in the aerospace and molds and dies sector are characterized by products of high complexity and low demand. These are the only products, they are complex where their manufacture is possible in a machining center or five axes, as the requirements of the project characteristics are also increasingly high. Tests were performed, keeping the Tilt Angle at 25° and varying the Lead Angle at 0, -15, -60, 15 and 60 degrees. The material used in the experiments was AISI D6 in its state of supply, being machined with a spherical tip tool, in order to evaluate the influence of Lead Angle on the surface roughness. The main conclusion is the contact axis that varies only the tool and part design, Lead Angle, generated a strong influence on the surface quality of the part, especially when it comes to machining in five, with a variation only between the tests of up to 373%.
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