工业拖拉机B10防护装置ROPS的试验

S. Serov, D. I. Naradovyj, I. Troyanovskaya
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引用次数: 1

摘要

根据技术法规的要求,牵引车机组的所有防护装置都必须进行强制性认证。ROPS系统是操作人员倾覆时的主要保护框架之一。根据国家标准(GOST)的要求,防护结构ROPS符合性测试应在全尺寸测试的基础上进行。调查的目的是制定实验程序,并获得车里雅宾斯克拖拉机厂生产的B10 (B12)推土机隔间ROPS安全装置符合安全要求的评估结果。测试是在乌拉尔测试中心进行的。为此,使用了一个特殊的支架,可以测试总质量高达110吨的拖拉机的保护性驾驶室。为此,使用了一个特殊的试验台,可以测试总质量高达110吨的拖拉机的保护驾驶室。试验台的液压系统允许一步一步地进行ROPS的横向加载过程,其中每一步对应施工变形10mm。在每个步骤中,对结构的作用力和变形进行了记录。结构的累积能量以应力-应变曲线下的面积计算。当变形为180 mm时,所需的GOST力Fy = 212,4 kN。然而,由于当时积累的能量不足,需要继续对建筑进行横向加载。侧向变形∆= 270 mm时,按GOST U = 40867 J收集所需能量。这里的力是Fy = 243。在去除横向荷载后,该结构承受竖向静荷载和纵向荷载。在防护装置ROPS修复的整个实验过程中,不允许进行变形矫正和施工整顿。对B10 (B12)推土机ROPS驾驶室结构的试验结果表明,ROPS驾驶室结构符合GOST安全要求。在ROPS变形期间,没有观察到保护结构元素渗透到驾驶员座位有限体积的区域。
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Testing of the protective device ROPS of the industrial tractor B10
According to the requirements of the technical regulations, all protective devices of tractor units are subject to obligatory certification. One of the main protection frame of the operator when overturning is the ROPS system. According to the requirements of State standard (GOST), the test for a compliance with protective structures ROPS should be carried out on the basis of full-scale tests. The aim of the investigation was to develop the experimental procedure and to obtain the result of the assessment of the compliance with the safety requirements of the ROPS safety device of the bulldozer compartment B10 (B12) manufactured by the Chelyabinsk Tractor Plant. The tests were carried out at the Ural Test Center NATI. For this purpose, a special stand was used, allowing to test the protective cabs of tractors with a total mass of up to 110 tons. For this purpose, a special test bench was used, allowing to test the protective cabs of tractors with a total mass up to 110 tons. The hydraulic system of the test bench allowed to carry out the process of lateral loading ROPS step by step, where each step corresponded to the deformation of the construction 10 mm. At each step, the acting forces and deformation of the construction were registered. The accumulated energy of the construction was calculated as the area under the stress-strain curve. The required GOST force Fy = 212,4 kN was achieved with a deformation of 180 mm. However, the lack of the accumulated energy at that time required a continuation of the lateral loading of the construction. The required energy according to GOST U = 40867 J was collected during the lateral deformation ∆ = 270 mm. The force at that was Fy = 243. After removing the lateral load, the construction was subjected to vertical static and longitudinal loading. During the whole experiment of the protective device ROPS repair, correction of deformations and bringing the construction into order were not allowed. The results of tests of the ROPS cab construction of bulldozer B10 (B12) have showed the compliance with the GOST safety requirements. During the ROPS deformation, the penetration of the elements of the protective construction into the zone of a limited volume of the driver's seat was not observed.
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