提高稻壳改性生物二氧化硅的生产重量及其在橡胶制品补强填料中的应用

K. Wahyuningsih, S. Yuliani, W. Diyono, H. Hoerudin, T. Hidayat
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引用次数: 0

摘要

稻壳中提取的生物二氧化硅在橡胶制成品生产中具有替代矿用二氧化硅作为补强填料的潜力。但它很难均匀地分散到橡胶成品中,因此需要使用偶联剂符号来修饰表面。生产改性生物二氧化硅的能力需要达到很高的水平,以满足橡胶工业的需要。本研究的目的是确定在生产过程中增加生物二氧化硅的重量,并将其作为橡胶的补强填料,通过硅烷TESPT(双-(3-三乙氧基硅丙基)四磺酸)改性生物二氧化硅的特性。在生产过程中,以0.5的比例逐渐增加重量;1;2;使用混合推进器,每道工序可添加5公斤生物二氧化硅。表面改性技术采用一步改性(OSM)和两步改性(TSM)。采用TESPT进行表面改性处理,提高了生物二氧化硅粒径分布的均匀性。未改性生物二氧化硅的平均粒径为717.1 nm (PDI 0.600),而改性生物二氧化硅的平均粒径为574.6 nm (PDI 0.585)。在PT Triangkasa Lestari Utama进行鞋底橡胶工业中增强填料的应用。研究表明,增加生物二氧化硅的重量对表面改性的密度、轻度、结晶度和纯度没有显著影响。与未改性的生物二氧化硅相比,作为增强填料的应用提高了橡胶成品的质量。采用OSM技术改性生物二氧化硅制成的橡胶成品质量达到鞋底标准。该橡胶成品抗拉强度为5.80 MPa,断裂伸长率为425%,撕裂强度为23.25%,耐磨性为251.5 mm3。
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INCREASING PRODUCTION WEIGHT OF MODIFIED-BIOSILICA FROM RICE HUSK AND ITS APPLICATIONS AS REINFORCING FILLER IN RUBBER FINISHED GOODS
Biosilica from rice husks has a potential that can be used as a reinforcing filler in the production of rubber finished goods displace mine silica. But it’s difficult to disperse homogenetically into a rubber finished goods, so it needs to modify the surface using a coupling agent sign. The capacity for the production of modified-biosilica would need to be at a great level to meet the needs of the rubber industry. The purpose of the research is to identify the characteristics of the modified-biosilica by silane TESPT (bis-(3-triethoxysilylpropyl) tetrasulfane) that resulted from increasing the weight of biosilica in the production process and the application as reinforcing filler on the rubber. Increasing of weight in the production process was done gradually on a scale of 0.5; 1; 2; and 5 kg of biosilica per process using a mixer-propeller. The technique on surface modifications was using a one-step modification (OSM) and two-step modification (TSM). Surface modification treatment using TESPT has increased the uniformity of the particle size distribution of the biosilica. Unmodified-biosilica has an average particle size of 717.1 nm (PDI 0.600), while modified-biosilica has an average particle size of 574.6 nm (PDI 0.585). Applications for reinforcing filler in the soles rubber industry are performed in PT Triangkasa Lestari Utama. Research indicates that increasing the weight of biosilica on the surface modifications did not significantly affect the density, lightness, crystallinity, and purity. The applications as reinforcing fillers have increased the quality of rubber finished goods compared with unmodified-biosilica. The best rubber finished goods quality approaching shoes-sol standards is a product that used modified-biosilica by OSM technique. This rubber finished goods has a tensile strength of 5.80 MPa, elongation at break of 425%, tear strength of 23.25% and abrasion resistance of 251.5 mm3 .
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