车间制造资源配置需求预测与优化:一种新方法与实例研究

J. Wan
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摘要

目前,制造企业内部的生产管理和资源配置模式正在发生巨大的变化。在合理配置资源的前提下,产品的完成周期在很大程度上取决于资源配置的及时性。相关研究大多是针对单一生产资源在单个车间的配置,而没有考虑到车间之间的相互影响。通过对车间制造实践的深入研究,本文选择对长期困扰车间生产的制造资源的规划、配置和需求预测进行探讨。本研究具有重大的科学研究意义和实用价值。根据不同生产工序在执行过程中平均停滞时间的差异,设计了一种算法,并利用该算法预测各阶段所需生产资源的数量,从而制定出最优配置方案。该方法具有较高的合理性和适用性。提出了车间制造资源配置需求的预测方法,讨论了不同车间之间的制造资源配置在一定时期内是否均衡。在此基础上,提出了特定环境下不同车间机器协同生产的新思路,并提出了面向作业执行过程的机器优化制造资源配置的优化算法。通过实验,比较了各个时期的物质、技术或人力生产资源的利用率,从而验证了算法的有效性。
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Demand prediction and optimization of workshop manufacturing resources allocation: A new method and a case study
At present, great changes are taken place in the internal production management and resource allocation model of manufacturers. Under the premise of rational resource allocation, the completion period of products largely depends on the timeliness of resource allocation. The related studies mostly tackle the allocation of a single type of production resources in a single workshop, without considering much about the mutual influence between workshops. Through in-depth research on workshop manufacturing practices, this paper chooses to explore the planning, allocation, and demand prediction of manufacturing resources, which has long been a difficulty in workshop production. The research has great scientific research significance and practical value. The authors designed an algorithm based on the difference of the mean stagnation time of different production processes in the execution process, and used the algorithm to predict the number of production resources required in each period, before formulating the optimal configuration plan. This method is highly reasonable and applicable. After presenting a prediction method for the allocation demand of workshop manufacturing resources, the authors discussed whether the manufacturing resource allocation between different workshops is balanced in a fixed period. Then, a new idea was proposed for collaborative production between machines of different workshops in a specific environment, and an optimization algorithm was put forward to optimize the manufacturing resource allocation to machines facing the operation execution process. Through experiments, the authors compared the utilization rate of material, technological or human production resources in each period, and thereby verified the effectiveness of the proposed algorithm.
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