超声振动辅助CFRP螺纹铣削加工仿真研究

Y. Zhang, Niansong Zhang, Aiming Wang, Yu Fu
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引用次数: 0

摘要

螺纹连接广泛应用于国防、航空航天、能源、化工等诸多领域,其加工质量直接影响到机械设备的安全性能。碳纤维增强塑料(CFRP)是一种典型的硬脆材料,具有高硬度、高耐磨性和耐腐蚀性等优良性能。正是由于这些良好的性能,在螺纹加工过程中容易出现分层缺陷、毛刺和表面粗糙度高等缺点。传统的加工方法已不能保证工件的加工质量。本文以CFRP超声振动辅助螺纹铣削为研究对象,建立铣削刀尖的运动轨迹模型,对螺纹铣削加工进行仿真研究,建立螺纹加工宏、微仿真模型,进行有超声和无超声的对比仿真,探究超声参数对加工质量的影响。超声波加工降低了工件的切削力,减少了普通加工带来的毛刺、撕裂和分层缺陷,提高了工件的加工质量。
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Research on Ultrasonic Vibration Assisted Thread Milling Processing Simulation of CFRP
Threaded connections are widely used in many fields such as national defense, aerospace, energy and chemical industry, so the processing quality directly affects the safety performance of mechanical equipment. As a typical hard and brittle material, Carbon fiber-reinforced plastic (CFRP) has good properties such as high hardness, high wear resistance and corrosion resistance. It is precisely because of these good properties that delamination defects, burrs and high surface roughness are prone to occur during thread processing Degree and other shortcomings. Traditional processing methods can no longer guarantee the processing quality of workpieces. This article uses CFRP ultrasonic vibration auxiliary thread milling as research, establish a motion trajectory model of milling knife tip, simulation research on thread milling processing, establish a macro and micro thread processing simulation model, perform comparative simulations with and without ultrasound, inquiry the effects of ultrasound parameters on the quality of processing. Ultrasonic processing reduces the cutting force of the workpiece, reduces the burrs, tears and layered defects brought by ordinary processing, and improves the quality of the processing of the workpiece.
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