X80管道环焊缝半自动与自动焊接力学性能研究

W. Ren, J. Shuai
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引用次数: 1

摘要

在中国,管道施工中传统的手工焊接正在逐渐被半自动和自动焊接所取代。半自动焊接尤其广泛应用于X80管道环焊缝的焊接。与半自动焊接相比,自动焊接具有效率高、质量好、可靠性高等特点。随着管道钢强度的不断提高,管道长度、直径和壁厚的不断增大,自动焊接成为可预见未来管道焊接技术发展的主要趋势。掌握X80管道环焊缝的力学性能是保证管道运行安全的关键。为确定X80管道半自动和自动焊接环焊缝的力学性能,分别从X80管道半自动和自动焊接环焊缝中提取实验试样,进行单轴拉伸试验、断裂韧性试验和夏比冲击试验。在拉伸试验中,自动焊接(GWA)焊接的X80管道环焊缝的极限抗拉强度高于半自动焊接(GWSA)焊接的X80管道环焊缝,且前者的弥散较小。断裂韧性试验表明,gwwa的断裂韧性高于GWSA。Charpy冲击试验结果表明,gwwa的冲击能高于GWSA。从整体上看,gwwa的力学性能优于GWSA。X80管道的焊接建议采用自动焊接技术,这对保持X80管道的结构完整性至关重要。
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Investigation on Mechanical Properties of X80 Pipeline Girth Weld Welded by Semi-Automatic and Automatic Welding
The traditional manual welding in pipeline construction is being gradually replaced by semi-automatic and automatic welding in China. Semi-automatic welding is especially applied to X80 pipeline girth weld welding widely. Compared with semi-automatic welding, automatic welding has features of more efficiency, better quality and higher reliability. As the strength of pipeline steel increasing and the length, diameter as well as wall thickness of pipeline enlarging, automatic welding becomes the main trend at the development of the pipeline welding technology in the foreseeable future. Grasping the mechanical properties of X80 pipeline girth weld is crucial to ensuring the safety of pipeline operation. In order to determine the mechanical properties of X80 pipeline girth weld welded by semi-automatic and automatic welding, the experimental specimens were extracted from X80 pipeline girth weld welded by semi-automatic and automatic welding respectively to carry out the uniaxial tensile tests, fracture toughness tests and Charpy impact tests. In the tensile tests, the ultimate tensile strength of X80 pipeline girth weld welded by automatic welding (GWA) was higher than that of X80 pipeline girth weld welded by semi-automatic welding (GWSA) and the former had smaller dispersions. The fracture toughness tests showed that the fracture toughness of GWA was higher than that of GWSA. The Charpy impact tests results revealed that the impact energy of GWA was higher than that of GWSA. From the overall point of view, the mechanical properties of GWA are better than that of GWSA. The automatic welding technique is recommended for the welding of X80 pipeline, which is vitally important to maintain the structural integrity of X80 pipeline.
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