焊接结构制造工艺的开发

R. El'cov
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引用次数: 0

摘要

本文的主要目的是获得现代热硬化铝和铝锂合金激光焊接永久接头,其力学特性(暂时性抗拉性能、屈服强度、断裂伸长率)和组织相组成接近或等于基体合金。研究首次表明,通过控制所研究的所有铝锂合金焊接接头试样的热处理参数,可以通过改变焊缝的组织和相组成来有目的地影响焊缝特定力学性能的形成。采用现代独立的诊断方法研究了热硬化铝和铝锂合金焊接接头的结构和相组成的演变:首次使用同步辐射衍射法结合高分辨率透射、扫描电子和光学显微镜。建立了循环加载下超过弹性极限的变形增量与温度的关系。对于未处理的焊接接头,在+85℃时,变形增量的不均匀性增加,且变形增量的速度分别为1461合金的8倍、1420合金的5倍和1441合金的1.5倍。在-60℃温度下,1420和1461合金均出现硬化阶段,在此阶段,在给定的边界应力值下,合金的变形值减小。在+20℃时,随着应力幅值的增大,变形量均匀增加,变形幅值也随之增大。在+85℃时,应变幅值不随应力幅值的增加而变化,其值为+ 200℃时应变幅值的0.55 ~ 0.5。在此基础上,开发了航空热硬化铝和Al-Mg-Cu铝锂合金激光焊接中接近主合金的焊接接头力学特性和组织相组成的工艺技术。Al-Mg-Li, Al-Cu-Mg-Li, Al-Cu-Li体系。
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DEVELOPMENT OF A TECHNOLOGICAL PROCESS FOR MANUFACTURING WELDED STRUCTURES
the main goal of this article is to obtain welded permanent joints of modern thermally hardened aluminum and aluminum-lithium alloys made by laser welding, having mechanical characteristics (temporary tensile resistance, yield strength, elongation at break) and structural-phase composition close to or equal to the base alloy. It is shown for the first time that by controlling the parameters of heat treatment of samples with a welded joint of all studied aluminum-lithium alloys, it is possible to purposefully influence the formation of the specified mechanical properties of the weld by changing the structural and phase composition of the weld. The evolution of the struc-tural and phase composition of welded joints of thermally hardened aluminum and aluminum-lithium alloys has been investigated using modern independent diagnostic methods: for the first time, the use of synchrotron radia-tion diffractometry in combination with high-resolution transmission, scanning electron and optical microscopy. The dependences of the increment of deformation under cyclic loading with amplitudes exceeding the elastic limit on temperature are established. For untreated welded joints, it was found that at +85 C, the inhomogeneity of the deformation increment increases, and its speed increases by 8 times for alloy 1461, 5 times for alloy 1420 and 1.5 times for alloy 1441. At a temperature of -60 0C, alloys 1420 and 1461 have hardening stages, during which the value of deformation decreases at given boundary stress values. At +20 0C, there is a uniform increment of defor-mation and an increase in the amplitude of deformation with an increase in the amplitude of stress. At +85 0C, the strain amplitude does not change with increasing stress amplitude, its value is 0.55-0.5 of the strain amplitude at +20 0C. Based on the research results, technological techniques have been developed that allow obtaining me-chanical characteristics and structural-phase compositions of welded joints close to the main alloy during laser welding of aviation thermally hardened aluminum and aluminum-lithium alloys of the Al-Mg-Cu. Al-Mg-Li, Al-Cu-Mg-Li, Al-Cu-Li systems.
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