钻井和油井数字化,转型之旅

Veerawit Benjaboonyazit, Nithipoom Durongwattana, S. Buapha, Kittipat Wejwittayaklung, Phattarakorn Rangsriwong
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引用次数: 0

摘要

该公司的数字化转型项目于2018年启动,旨在克服数字化颠覆、能源转型和油气储量下降带来的挑战。钻井和井工程集群是作业成本优化的关键,需要消化和分析日常作业报告中产生的大量数据。因此,一些数字化项目已经启动,以优化钻井和钻井过程,使其更好、更快、更安全。在本文中,我们打算分享数字化在钻井和井群中的成功历程。转换之旅始于确定工程师在每个流程中的痛点,其中最常见的是冗余流程、手动数据输入/计算,以及花费在收集和分析非结构化数据源上的时间。此外,工程方案和数据分析的多样化实践不利于井设计的标准化和优化。为了应对这些痛点,数字化转型项目是通过使用数字化解决方案和技术来构想的,这些解决方案和技术分别分为5个重点领域:集中式数据平台、商业智能、机器人过程自动化、数字助理和数据分析,从基础到高级。除了开箱即用的解决方案外,许多内部开发的系统已经在整个过程中被使用,这些系统帮助工程师建立他们的数字能力和意识。自改造项目启动以来,已经实施了20多个钻井和油井数字化项目。因此,通过使用数据提取、可视化和深入分析等数字解决方案,工程师的工作量大大减少。例如,第一个成功的机器人过程自动化项目利用文本分析和人工智能(AI)技术从非结构化数据中分析井况和完整性状态,并在有限的时间内生成报告。另一个成功的案例是井设计自动化工作流程,它节省了大约40%的规划周期时间,提供了更好的设计质量,从而降低了井成本。到目前为止,在数字化转型项目下,已节省了40多万美元的总成本。此外,通过未来的新项目、整合和扩大公司国际资产的计划,还可以节省额外的成本。到目前为止,结果和结果是非常有希望的。我们相信,这些计划将帮助公司提高生产力、收益、敏捷性,并超越业务中断。钻井和钻井专业知识与数字化转型解决方案的结合将显著改善油井设计过程、质量和运营效率,使行业在未来保持竞争力和弹性。
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Drilling and Well Digitalization, A Journey of Transformation
The Company's digital transformation project was started in 2018 to overcome the challenge from digital disruption, energy transition and hydrocarbon reserves declination. Drilling and well engineering cluster is a key player in operating cost optimization which requires digestion and analysis of tons of data generated through daily operational reports. Thus, several digitalization projects have been initiated to optimize drilling and well process to be better, faster, and safer. In this paper, we intend to share a successful journey of digitalization under drilling and well cluster. The transformation journey started with identifying engineer's pain points in each process, among which the most common were redundant processes, manual data inputs/calculations, and time spent on collecting and analyzing unstructured data sources. Moreover, diversified practices on engineering programs and data analysis adversely affect well design standardization and optimizations. To counter those pain points, digital transformation projects were ideated by using digital solutions and technology which are grouped in 5 focus areas: centralized data platform, business intelligence, robotic process automation, digital assistant, and data analytics from fundamental to advance level respectively. Besides out-of-the-box solutions, many internally developed systems have been utilized throughout the journey which helps engineers to build their digital capability and awareness. There are over twenty (20) drilling and well digital projects implemented since the transformation project has been started. And as a result, engineers’ workload has been reduced significantly using digital solutions such as data extraction, visualization, and in-depth analysis. For example, the first successful project under robotic process automation utilizes text analytic and Artificial Intelligence (AI) techniques to analyze well conditions and integrity status from unstructured data and to generate reports within a limited timeframe. Another successful case is well design automated workflow which saved around 40% planning cycle time and provides a better design quality which will lead to a lower well cost. Total cost saving of over 40 mmusd has been recorded so far under the digital transformation project. Furthermore, there is an outlook for additional cost-saving through future new projects, integration, and scaling up plans across the company's international assets. The results and outcomes are very promising to this point. We believe that these initiatives will help the company to improve productivity, benefits, agility, and move beyond business disruptions. Combination of drilling and well expertise with digital transformation solutions will significantly improve well design process, quality and operational efficiency which make industry stay competitive and resilient in the future.
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