日本全面生产维护方法的综合设备效率分析与六大损失分析

Hendrikus Andrean Kristianto, Widya Setiafindari
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Kedua pendekatan ini merupakan alat pengukur dalam keberhasilan diterapkan nya Total Productive Maintenance. Overall Equipment Effectiveness mesin SpeedMaster 74 bulan Oktober 2021 – Maret 2022 memiliki rerata 84,66%. Dengan Nilai tersebut < standar world class OEE yaitu 85%. Losses terbesar adalah Set Up dan Adjustment Losses yaitu sebesar 36,68% dan Reduced Speed Losses yaitu sebesar 35,24%. Kata ABSTRACT CV Renjana Offset is a line of business engaged in the printing business sector using the offset printing method. Overall, the orders that CV Renjana Offset received were books so that the SM 74 printing machine became the main and very reliable machine. Even though the SpeedMaster 74 machine has been repaired monthly, the Speed Master 74 still faces a breakdown during working hours and downtime will occur. During the period from October 2021 to March 2022, ten breakdowns have occurred with a total time of 19.5 hours of downtime. 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引用次数: 0

摘要

CV扇区使用卷载打印,使这台公元前74年的印刷机成为主要的、最可靠的印刷机。虽然74号速度大师的引擎每月都在维修,但74号速度大师仍然面临着工作时间的中断,而且停机时间还会继续。在2021年10月至2022年3月的时间里,有记录显示,共有19.5小时的停机时间,有10次连续故障。本研究旨在探讨74号速度大师的有效性。设备齐全是衡量所使用机器性能和有效性的一种方法。此外,要找到不有效的原因,将使用六大关计算,这有助于确定最主要的因素。这两种方法都是衡量其成功实施的总产前维护。2021年10月至2022年3月,设备齐全的机器速度大师占据了84.66%的平均份额。<世界标准班级OEE - 85%的分数。最大的损失是设置和调整损失36.68%,降低速度损失为35.24%。ABSTRACT CV偏移项是一行业务在印刷业务部门使用抵消印刷方法。Overall,得到的命令是记录下来的,所以公元前74年印刷的机器成为了主要的可靠的机器。虽然速度大师74台机器已经被重新同步,但74台速度大师仍然面临着在工作时间和停机期间的崩溃。从2021年10月到2022年3月,总共有10次突破本研究旨在找出74位速度大师表演的效果。设备已用完了。更深入地寻找效率不足的原因,六大losses的计算将会被使用,这是很有用的,以了解最强大的因素。这两种进步都是在全面生产维修部的成功实施工具上进行的。2021年10月至2022年3月,“速度大师74台机器”设备设备齐全,平均为84.66%。根据价值< OEE world class标准,这是85%。最大的损失是设置和调整损失,这是36.68%,降低速度损失,这是35.24%。
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Analisis Penerapan Total Productive Maintenance dengan Metode Overall Equipment Effectiveness Dan Six Big Loses di CV Renjana Offset
CV sektor dengan menggunakan offset printing buku sehingga mesin cetak SM 74 ini menjadi mesin utama dan sangat diandalkan. Biarpun mesin SpeedMaster 74 telah di berlakukan reparasi perbulan nya, akan tetapi SpeedMaster 74 masih menghadapi breakdown saat jam kerja dan Downtime akan terjadi . Selama kurun waktu bulan Oktober 2021 s/d Maret 2022, tercatat telah terjadi sepuluh kali Breakdown dengan total waktu 19,5 jam Downtime. Penelitian ini bertujuan untuk mencari tahu tentang efektivitas kinerja SpeedMaster 74. Overall Equipment Effectiveness merupakan pendekatan dalam pengukuran kinerja dan efektivitas mesin yang digunakan. Selanjutnya, untuk mencari penyebab kurangnya efektif akan digunakan perhitungan Six Big Losses, yang berguna untuk mengetahui faktor yang paling dominan. Kedua pendekatan ini merupakan alat pengukur dalam keberhasilan diterapkan nya Total Productive Maintenance. Overall Equipment Effectiveness mesin SpeedMaster 74 bulan Oktober 2021 – Maret 2022 memiliki rerata 84,66%. Dengan Nilai tersebut < standar world class OEE yaitu 85%. Losses terbesar adalah Set Up dan Adjustment Losses yaitu sebesar 36,68% dan Reduced Speed Losses yaitu sebesar 35,24%. Kata ABSTRACT CV Renjana Offset is a line of business engaged in the printing business sector using the offset printing method. Overall, the orders that CV Renjana Offset received were books so that the SM 74 printing machine became the main and very reliable machine. Even though the SpeedMaster 74 machine has been repaired monthly, the Speed Master 74 still faces a breakdown during working hours and downtime will occur. During the period from October 2021 to March 2022, ten breakdowns have occurred with a total time of 19.5 hours of downtime. This study aims to find out about the effectiveness of the performance of SpeedMaster 74. Overall Equipment Effectiveness is an approach in measuring the performance and effectiveness of the machine used. Furthermore, to find the cause of the lack of effectiveness, the calculation of Six Big Losses will be used, which is useful for knowing the most dominant factor. Both of these approaches are measuring tools in the success of implementing Total Productive Maintenance. Overall Equipment Effectiveness of SpeedMaster 74 machines in October 2021 – March 2022 has an average of 84.66%. With this value < the OEE world class standard, which is 85%. The biggest losses are Set Up and Adjustment Losses, which are 36.68% and Reduced Speed Losses, which are 35.24%.
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