内燃机缸内复合活塞运动动力学的数学建模

S. Smirnov, A. Makarov, R. Abu-Nidzhim
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摘要

汽缸活塞组是发动机中主要的摩擦部件,通常会出现机械损失,因此应从摩擦学的角度来考虑其工作和设计。设计作为摩擦单元的缸-活塞组的任务是选择基本几何尺寸、导向部件在纵横平面上的轮廓、直径间隙、活塞销布置的坐标和质心。这些问题的解决直接取决于是否有可能研究活塞在润滑层的活塞-缸套间隙内的复杂平面平行运动。目前,复合活塞正从增压柴油机中获得动力,其气缸-活塞组的负荷增加了。研究复合活塞的运动必须包括解决相互关联的任务:研究一组活塞环的活塞顶的运动和研究活塞裙的运动,考虑连杆的摇摆运动对它的影响。文中给出了活塞和连杆各部件运动方程的推导。它们的组合解和得到的方程使我们能够研究复合活塞凸顶的横向运动和活塞环的运行情况,并考虑裙摆的流体动力润滑,对复合活塞裙摆的状态进行全面的研究,首先研究其基本设计参数对流体动力润滑脂条件的影响。建立的数学模型将在对上述参数影响进行复杂研究的基础上,开发出能够提供发动机高技术经济参数的复合活塞设计方案。
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Mathematical modeling of dynamics of movement of the compound piston in the cylinder of the internal combustion engine
Cylinder piston group is the main part of friction in the engine, where usually mechanical losses appear, that is why its work and design should be considered from the point of view of tribology. The task of designing a cylinder - piston group as a friction unit is to select the basic geometric dimensions, the profile of the guide part in the longitudinal and transverse planes, the diametric gap, the coordinates of the piston pin arrangement and the center of mass. The solution of these problems is directly dependent on the possibility of studying the complex plane-parallel motion of the piston within the piston-cylinder liner clearance in the lubricant layer. At present, compound pistons are gaining traction from forced diesel engines with increased loads on the cylinder-piston group. The study of the movement of the compound pis-ton must include the solution of interrelated tasks: the investigation of the motion of the piston crown with a set of piston rings and the study of the motion of the piston skirt, taking into account the effect of the rocking motion of the connecting rod on it. The derivation of the equations of motion of all components of the piston and connecting rod is given in the article. Their combined solution and the resulting equations allow us to investigate the transverse motion of the crown of the composite piston and to evaluate the operation of the piston rings, and also taking into account the hydrodynamic lubrication of the skirt, to carry out a comprehensive study of the state of the skirt of the compound piston and, first and foremost, to investigate the influence of its basic design parameters on the conditions of the hydrodynamic grease. The developed mathematical model will allow on the basis of complex research the influence of the above parameters to develop a composite piston design that provides high technical and economic parameters of the engine.
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