激光增材制造25Cr35NiNb合金高温稳定性机理研究

Jizhan Li, Z. Fan, Tao Chen, Yu Zhou
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摘要

乙烯裂解炉用静态铸造形状复杂的25Cr35NiNb合金管件性能不足,影响设备的安全运行,成为该领域亟待解决的问题。激光增材制造(LAM)技术适用于高性能复杂部件的制造。采用LAM法制备的25Cr35NiNb合金不同于静态铸造或离心铸造制备的合金,其凝固速度为102 ~ 105 K/s。为了用LAM制造复杂管件,需要澄清用LAM制备的25Cr35NiNb合金的性能,并揭示其机理。本文重点研究了LAM法制备25Cr35NiNb合金的高温稳定性对显微组织的影响机理。首先,在不同的工艺参数下,采用LAM法制备了两种25Cr35NiNb合金镀层。其次,在850 ~ 1275℃的温度范围内对25Cr35NiNb合金镀层进行热处理。然后用光学显微镜(OM)和扫描电镜(SEM)观察25Cr35NiNb合金的显微组织。结果表明,原始镀层的显微组织越细,其显微组织的高温稳定性越好。电子探针显微分析(EPMA)结果表明,Nb和Ti元素在原始矿床中的分布影响了显微组织的高温稳定性。显微组织越细,Nb和Ti元素分布越均匀,提高了高温显微组织的稳定性。
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Mechanism of High Temperature Stability on Microstructures of 25Cr35NiNb Alloy Prepared by Laser Additive Manufacturing
The performance of static casting 25Cr35NiNb alloy pipe fittings with complex shapes for ethylene cracking furnace is insufficient, which affects the safe operation of equipment, and becomes an urgent problem to be solved in this field. Laser additive manufacturing (LAM) technique is suitable for the fabrication of complex components with high performance. 25Cr35NiNb alloy prepared by LAM is different from that prepared by static casting or centrifugal casting due to the solidification with the cooling rate of 102∼105 K/s in a tiny molten pool. In order to fabricate complex pipe fittings by LAM, the performance of 25Cr35NiNb alloy prepared by LAM needs to be clarified and the mechanism also needs to be revealed. This paper focuses on the mechanism of high temperature stability on microstructures of 25Cr35NiNb alloy prepared by LAM. Firstly, two kinds of 25Cr35NiNb alloy deposits were prepared by LAM with different processing parameters. Secondly, heat treatments were executed in the temperature range from 850°C to 1275°C for 25Cr35NiNb alloy deposits. Then, the microstructures of 25Cr35NiNb alloy were observed by optical microscope (OM) and scanning electron microscopy (SEM). It is found that the finer the microstructures of the original deposits was, the better the high temperature stability of microstructures was. The results of electron probe microanalysis (EPMA) show that the distribution of Nb and Ti elements in the original deposits affects the high temperature stability of microstructures. The finer microstructure has the more uniform distribution of Nb and Ti elements, which improves the high temperature microstructural stability.
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