去应力退火温度和气氛对无取向电工钢组织和磁性能的影响

June-Soo Park, Jong-Tae Park
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引用次数: 8

摘要

无取向电工钢被广泛用作电机、发电机等电机的芯材。用无取向电工钢生产铁芯需要经过冲孔、剪切等加工过程,但在加工过程中不可避免地产生应力,使铁芯的磁性能严重恶化。因此,通常采用去应力退火处理来消除被加工铁芯内部残余应力的有害影响。本文研究了去应力退火温度和气氛对不同牌号全加工无取向电工钢组织和磁性能的影响。采用剪切法制备切削样品,并在不同温度(650 ~ 850℃)和大气中H2气体比(0 ~ 30%)下进行去应力退火。结果表明,在650 ~ 850℃温度范围内,试样的磁芯损耗随退火温度的升高而改善,磁通密度随退火温度的升高而恶化。磁芯损耗的降低是由晶粒尺寸的粗化引起的,且在不同样品之间表现出不同的趋势,而磁芯磁通密度的降低是由织构随退火温度的变化引起的。退火温度的升高使涂层破坏,在涂层与母材界面处形成氧化层。退火气氛中H2气体比的增加也会通过形成内部氧化物而影响磁性能。
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Effect of stress relief annealing temperature and atmosphere on the microstructure and magnetic properties of non-oriented electrical steels
Non-oriented electrical steels are widely used as core material of electrical machinery such as motors and generators. Manufacturing process such as punching and shearing is needed to produce the core with non-oriented electrical steels, but the stress induced unavoidably during the manufacturing process makes the magnetic property of core is severely deteriorated. Stress relief annealing treatment, therefore, is commonly applied to remove the harmful effect of internal residual stress in the processed core. In this paper, the effect of stress relief annealing temperature and atmosphere on microstructure and magnetic properties of fully processed non-oriented electrical steels with different grades were investigated. Cut samples were prepared by shearing and submitted to stress relief annealing with various temperature (650∼850°C) and H2 gas ratio in atmosphere (0∼30%). It was found that core loss of sample is improved as temperature increases from 650 to 850°C, while the magnetic flux density is deteriorated with increase of annealing temperature. Decrease of core loss was reasoned by grain size coarsening and shows some different tendency between samples, while decrease of magnetic flux density was caused by texture changes with annealing temperature. Increase of annealing temperature makes the coating layer is damaged and oxide layer is formed at interface between coating layer and parent metal. Increase of H2 gas ratio in annealing atmosphere also affects the magnetic properties weekly by formation of internal oxides.
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