钛基复合材料在不同主要损伤机制下的显微检查

J. Calcaterra, W. S. Johnson
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摘要

像SCS-6/Timetal 21S这样的钛基复合材料(TMC)被设想用作先进飞机和下一代涡轮发动机的结构材料。一般来说,在具有代表性的温度和载荷情况下的损伤可以由机械、环境或时间相关的变形和损伤机制决定。机械变形存在于所有载荷条件下,包括基体屈服和纤维/基体脱粘等机制。时间相关变形是指基体的蠕变或松弛,通常发生在中等高温下。环境损害也与时间有关,但其区别在于它描述了复合材料与环境的化学相互作用。SCS-6/Timetal 21S复合材料的环境破坏通常被认为是由基体的氧脆引起的。这种损伤类型在接近材料工作极限的高温下变得普遍。佐治亚理工学院已经完成了对上述三种损伤类型的分离测试。该测试矩阵包括在400、500和650℃温度下的等温恒幅疲劳测试,在最大应力下保持时间从1到100秒不等。在[0/±45/90]s和[90/±45/0]s的叠加顺序下对层压板进行了测试。在相同的试验条件下,堆叠顺序的变化导致循环寿命的显著差异。试样的断口分析表明,环境攻击的真正原因不是脆性氧化物的形成,而是微观组织中α晶粒的粗化。这种形式的损伤在所有温度下都会影响试样的断裂形态,但适当选择堆叠顺序可以降低这种影响的重要性,并提高循环寿命。
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Microscopic Examination of Titanium Matrix Composites Subjected to Testing Designed to Cause Varying Dominant Damage Mechanisms
Titanium Matrix Composites (TMC’s) like SCS-6/Timetal 21S are envisioned for use as a structural material for advanced aircraft and in the next generation of turbine engine. In general, damage in representative temperature and load regimes can be dominated by either mechanical, environmental or time dependent deformation and damage mechanisms. Mechanical deformation, present under all load conditions, includes mechanisms such as matrix yielding and fiber/matrix debonding. Time dependent deformation refers to either the creep or relaxation of the matrix and will typically occur at moderately high elevated temperatures. Environmental damage is also time dependent but is distinguished by the fact that it describes the chemical interaction of the composite and the environment. Environmental damage in SCS-6/Timetal 21S composites is commonly thought to be caused by the oxygen embrittlement of the matrix. This damage type becomes prevalent at high elevated temperatures which are near the operational limit of the material. Testing has been completed at Georgia Tech to separate the three damage types listed above. This test matrix involved isothermal constant amplitude fatigue tests at temperatures of 400, 500 and 650°C with hold times at the maximum stress varying from 1 to 100 seconds. Testing was conducted on laminates with stacking sequences of both [0/±45/90]s and [90/±45/0]s. The changes in stacking sequence yielded significant differences in cyclic lives for identical test conditions. Fractographic examination of the specimens indicate that the true cause for environmental attack is not the formation of brittle oxides, but the coarsening of the alpha grains in the microstructure. This form of damage is shown to affect the fracture morphology of specimens at all temperatures, but proper selection of the stacking sequence can reduce the importance of this effect and increase cyclic lives.
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