运输柴油机废气再循环系统换热器的分析与研制

R. H. Zaripov, V. Nikishin, A. Kulikov
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摘要

目前,制造现代内燃机(ICE)最紧迫的问题之一是生态问题。确保环境要求通常与引入新的结构元件或现有结构的现代化有关,因为实践表明,使用传统方法来减少废气的毒性,导致发动机的燃油经济性逐渐恶化。本文讨论了作为减少氮氧化物排放到环境中的最有效手段的运输柴油废气再循环系统的使用和发展。以专家数据为例,结合柴油机排气再循环系统的使用经验,分析了各系统的主要优缺点。使用“冷却”废气再循环比“非冷却”更可取,因为用空气充注改善了钢瓶的填充,并且在燃烧期间提供了较低的气体温度,从而减少了氮氧化物发生器的数量。研究还指出,采用冷却式废气再循环系统并优化发动机设计和调整参数,可以减少NOx排放,同时使发动机的动力和经济参数的恶化降到最低。以8chn12 /13型运输发动机试验台为例,对柴油机废气再循环系统的效率进行了估算,并提供了必要的数据。由于调整参数的优化和开发的废气再循环系统模型,有可能实现氮氧化物排放量减少46%。实验表明,在柴油机上采用理论发展的利用废气再循环和控制燃烧过程主要调节的工作过程组织是可取的。
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Analysis and development of the heat exchanger for the exhaust gas recirculation system of the transport diesel engine
Nowadays one of the most urgent problems of creating modern combustion engines (ICE) is the problem of ecology. Ensuring environmental requirements is usually associated with the introduction of new structural elements or the modernization of existing structures, since practice shows that the use of traditional methods to reduce the toxicity of exhaust gases, leads to a gradual deterioration in the fuel economy of the engine. This article discusses the use and development of an exhaust gas recirculation system for a transport diesel as the most effective means of reducing NOx emissions into the environment. On the example of expert data, the experience of using exhaust gas recirculation systems in diesel engines is considered, and their main advantages and disadvantages are given. The use of «cooled» exhaust gas recirculation is more preferable than «uncooled», since the filling of the cylinders with an air charge improves, and lower gas temperatures during the combustion period are provided, thereby reducing the amount of NOx generators. It is also noted in the work that when a cooled exhaust gas recirculation system is used in conjunction with optimization of engine design and adjustment parameters, NOx emissions are reduced with minimal deterioration of the engine's power and economic parameters. On the example of research and simulations on the testbench of the transport engine 8ChN 12/13, the efficiency of the exhaust gas recirculation system on diesel has been estimated and all the necessary data was provided. Due to the optimization of the adjusting parameters and the developed model of the exhaust gas recirculation system, it was possible to achieve 46 % reduction in NOx emissions. It has been shown experimentally that the use in a diesel engine of a theoretically developed organization of working processes with the use of recirculation of exhaust gases and the characteristics of controlling the main adjustments of the combustion process is advisable.
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