Prototype Design and Manufacture of a Deployable Tensegrity Microrobot

Micro-, and milli-scale robots have been of great R&D interest, due to their ability to accomplish difficult tasks such as minimally invasive diagnosis and treatment for human bodies, and underground or deep-sea tests for environment monitoring. A good solution to this design need is a multi-unit deployable tensegrity microrobot. The microrobot can be folded to only 15% of its deployed length, so as to easily enter a desired working area with a small entrance. When deployed, the tensegrity body of the robot displays lightweight and high stiffness to sustain loads and prevent damage when burrowing through tightly packed tissues or high-pressure environments. In this work, topology, initial configuration and locomotion of a deployable tensegrity microrobot are determined optimally. Based on the design, a centimeter-scale prototype is manufactured by using a fused deposition modelling advanced additive manufacturing or 3-D printing system for proof of concept. As shown in experimental results, the deployable tensegrity microrobot prototype designed and manufactured can achieve an extremely high folding ratio, while be lightweight and rigid. The locomotion design, that mimics a crawling motion of an earthworm, is proved to be efficient by the prototype equipped with stepper motors, actuation cables, control boards and a braking system.