聚合物基压电微泵的研制

H. Liu, S. Wan, G. Lim, A. Tay
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引用次数: 0

摘要

介绍了一种新型压电圆盘驱动聚合物单向阀微泵的设计、实现和仿真。与硅衬底相比,聚合物材料在材料和量产方面具有柔韧性、化学和生物相容性、3D制造可能性和低成本等优点。采用激光微加工技术和精密工程技术制作了尺寸为Φ20mm×5.2mm的原型机。给出了聚酰亚胺与聚碳酸酯熔合的初步实验结果。由于它们的玻璃化转变温度(Tg)之间的差异很小,聚酰亚胺和聚碳酸酯可以相对容易地结合在一起。设计并制造了一种专用的粘接夹具,可将横向和纵向膨胀控制在1.5%以内。该微泵采用去离子水作为泵送介质,有望实现自吸、耐泡、低功耗,在300Hz谐振频率下流量为30μl/min。基于此成功设计的平面微泵将被批量制造。
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The Development Of A Polymer Based Piezo-Actuated Micropump
This paper presents the design, realization and simulation of a novel polymer based check-valve micropump actuated by piezoelectric disc. Comparing with silicon substrate, polymer materials have such advantages as flexibility, chemical and biological compatibility, 3D fabrication possibility and low cost in material and mass production. Laser micromachining technology and precision engineering techniques were used to fabricate the prototype with the dimension of Φ20mm×5.2mm. Result of preliminary experiments on fusion bonding between polyimide and polycarbonate are also presented. Due to the small difference between their glass transition temperatures (Tg) the polyimide and polycarbonate could be bonded together relatively easily. A special fixture for the bonding process has been designed and made to control the lateral and vertical expansion less than 1.5%. Using DI water as the pumping medium, the presented micropump is expected to achieve self-priming, bubble tolerance and low power consumption and a flow rate of 30μl/min at the resonance frequency of 300Hz. A planar format micropump will be delivered based on this presented successful design for mass fabrication.
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