电解抛光方法、机械处理和母材表面纯度对铁电解镀层结合强度的影响

Agali Guliyev Agali Guliyev, Ibrahim Habibov Ibrahim Habibov, Aynur Sharifova Aynur Sharifova, Zohra Garayeva Zohra Garayeva
{"title":"电解抛光方法、机械处理和母材表面纯度对铁电解镀层结合强度的影响","authors":"Agali Guliyev Agali Guliyev, Ibrahim Habibov Ibrahim Habibov, Aynur Sharifova Aynur Sharifova, Zohra Garayeva Zohra Garayeva","doi":"10.36962/etm14022023-135","DOIUrl":null,"url":null,"abstract":"In the present work, the influence of the composition of the electrolyte and the duration of electropolishing of the base metal on the strength of adhesion to iron deposits was studied, and the method of mechanical treatment before applying electrolytic coatings was shown to determine not only the microgeometry of the surface, but also the physicochemical state of the metal in the surface layer, thereby affecting the protective properties. oxide film. On the other hand, the type of machining affects the cost of restoring and coating parts. Therefore, it is practically important to determine the effect of the method of machining and the surface finish of the base metal on the adhesion strength with electrolytic iron deposits.\n Along with mechanical action, chemical processes play an important role in polishing. The surface of the metal is covered with thin, invisible oxide or salt films under the influence of the environment and the chemically active substances contained in the polishing pastes. When polishing, the film is removed, but on the exposed areas of the metal it is formed again. The hardness of abrasive grains during polishing is not as important as during grinding, since in the first case the abrasive removes a thin film that is less durable than metal.\nIn the process of manufacturing parts by mechanical polishing, traces of processing in the form of small irregularities remain on their surface. The magnitude of these microroughness’s determines the surface finish of the parts. This characteristic has a great influence on the quality of the finish and the performance properties of the products. The smoother the metal surface, the better it resists corrosion.\nImproving the surface finish increases the wear resistance of the parts. Obtaining shiny surfaces is also associated with the need to remove microroughness.\nIt has been determined that the cleanliness of the surface treatment of parts before electroplating is determined by their purpose and type of coating. Surface cleanliness depends on how the parts are prepared before electroplating. Polishing products with a lower initial surface finish significantly increases the processing time, which reduces the productivity of the equipment.\nIt has been established that electrochemical and chemical polishing have several advantages over mechanical polishing. They do not require the physical effort of the worker, which reduces the complexity of finishing operations. Many products of various shapes and sizes can be processed simultaneously, which is not feasible when polishing with circles.\nElectrochemical polishing has become more widespread in industry. With its help, a greater smoothing and more intense gloss of the metal surface is achieved than with chemical polishing. The use of this process in preparation for electroplating reduces the number of operations and transitions and improves product quality by increasing the adhesion strength of the coating to the base metal.\nKeywords: Machining, surface finish, electropolishing, electrolyte, roughness, adhesive strength, iron precipitation, iron plating.","PeriodicalId":246138,"journal":{"name":"ETM - Equipment, Technologies, Materials","volume":"249 1","pages":"0"},"PeriodicalIF":0.0000,"publicationDate":"2023-04-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"INFLUENCE OF THE METHOD OF ELECTROLYTIC POLISHING, MECHANICAL TREATMENT AND PURITY OF THE BASE METAL SURFACE ON THE STRENGTH OF BONDING BY ELECTROLYTIC DEPOSITS OF IRON\",\"authors\":\"Agali Guliyev Agali Guliyev, Ibrahim Habibov Ibrahim Habibov, Aynur Sharifova Aynur Sharifova, Zohra Garayeva Zohra Garayeva\",\"doi\":\"10.36962/etm14022023-135\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"In the present work, the influence of the composition of the electrolyte and the duration of electropolishing of the base metal on the strength of adhesion to iron deposits was studied, and the method of mechanical treatment before applying electrolytic coatings was shown to determine not only the microgeometry of the surface, but also the physicochemical state of the metal in the surface layer, thereby affecting the protective properties. oxide film. On the other hand, the type of machining affects the cost of restoring and coating parts. Therefore, it is practically important to determine the effect of the method of machining and the surface finish of the base metal on the adhesion strength with electrolytic iron deposits.\\n Along with mechanical action, chemical processes play an important role in polishing. The surface of the metal is covered with thin, invisible oxide or salt films under the influence of the environment and the chemically active substances contained in the polishing pastes. When polishing, the film is removed, but on the exposed areas of the metal it is formed again. The hardness of abrasive grains during polishing is not as important as during grinding, since in the first case the abrasive removes a thin film that is less durable than metal.\\nIn the process of manufacturing parts by mechanical polishing, traces of processing in the form of small irregularities remain on their surface. The magnitude of these microroughness’s determines the surface finish of the parts. This characteristic has a great influence on the quality of the finish and the performance properties of the products. The smoother the metal surface, the better it resists corrosion.\\nImproving the surface finish increases the wear resistance of the parts. Obtaining shiny surfaces is also associated with the need to remove microroughness.\\nIt has been determined that the cleanliness of the surface treatment of parts before electroplating is determined by their purpose and type of coating. Surface cleanliness depends on how the parts are prepared before electroplating. Polishing products with a lower initial surface finish significantly increases the processing time, which reduces the productivity of the equipment.\\nIt has been established that electrochemical and chemical polishing have several advantages over mechanical polishing. They do not require the physical effort of the worker, which reduces the complexity of finishing operations. Many products of various shapes and sizes can be processed simultaneously, which is not feasible when polishing with circles.\\nElectrochemical polishing has become more widespread in industry. With its help, a greater smoothing and more intense gloss of the metal surface is achieved than with chemical polishing. The use of this process in preparation for electroplating reduces the number of operations and transitions and improves product quality by increasing the adhesion strength of the coating to the base metal.\\nKeywords: Machining, surface finish, electropolishing, electrolyte, roughness, adhesive strength, iron precipitation, iron plating.\",\"PeriodicalId\":246138,\"journal\":{\"name\":\"ETM - Equipment, Technologies, Materials\",\"volume\":\"249 1\",\"pages\":\"0\"},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2023-04-18\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"ETM - Equipment, Technologies, Materials\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.36962/etm14022023-135\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"ETM - Equipment, Technologies, Materials","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.36962/etm14022023-135","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
引用次数: 0

摘要

在本工作中,研究了电解液的组成和电解抛光母材的持续时间对铁镀层粘附强度的影响,并证明了在应用电解涂层之前的机械处理方法不仅可以确定表面的微观几何形状,还可以确定表面层中金属的物理化学状态,从而影响保护性能。氧化膜。另一方面,加工类型会影响零件的修复和涂层成本。因此,确定加工方法和母材表面光洁度对电解铁镀层粘附强度的影响具有重要的现实意义。除了机械作用外,化学过程在抛光过程中也起着重要作用。在环境和抛光膏中含有的化学活性物质的影响下,金属表面覆盖着一层薄薄的、看不见的氧化物或盐膜。抛光时,薄膜被去除,但在金属的暴露区域又形成。磨料颗粒在抛光过程中的硬度不如研磨过程中的硬度重要,因为在第一种情况下,磨料会去除一层比金属更耐用的薄膜。在机械抛光制造零件的过程中,加工痕迹以小不规则的形式留在零件表面。这些微粗糙度的大小决定了零件的表面光洁度。这一特性对表面处理的质量和产品的性能有很大的影响。金属表面越光滑,抗腐蚀能力越强。改善表面光洁度可以增加零件的耐磨性。获得有光泽的表面也与去除微粗糙度的需要有关。已经确定,电镀前零件表面处理的清洁度是由它们的用途和涂层类型决定的。表面清洁度取决于零件在电镀前是如何准备的。初始表面光洁度较低的抛光产品会显著增加加工时间,从而降低设备的生产率。与机械抛光相比,电化学抛光和化学抛光具有许多优点。它们不需要工人的体力劳动,从而降低了精加工操作的复杂性。许多不同形状和尺寸的产品可以同时加工,这在用圆抛光时是不可行的。电化学抛光在工业上的应用越来越广泛。在它的帮助下,金属表面比化学抛光获得更大的平滑和更强烈的光泽。在电镀准备中使用该工艺减少了操作和过渡的次数,并通过增加涂层对母材的粘附强度来提高产品质量。关键词:机械加工,表面光洁度,电抛光,电解液,粗糙度,粘接强度,铁沉淀,镀铁。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
INFLUENCE OF THE METHOD OF ELECTROLYTIC POLISHING, MECHANICAL TREATMENT AND PURITY OF THE BASE METAL SURFACE ON THE STRENGTH OF BONDING BY ELECTROLYTIC DEPOSITS OF IRON
In the present work, the influence of the composition of the electrolyte and the duration of electropolishing of the base metal on the strength of adhesion to iron deposits was studied, and the method of mechanical treatment before applying electrolytic coatings was shown to determine not only the microgeometry of the surface, but also the physicochemical state of the metal in the surface layer, thereby affecting the protective properties. oxide film. On the other hand, the type of machining affects the cost of restoring and coating parts. Therefore, it is practically important to determine the effect of the method of machining and the surface finish of the base metal on the adhesion strength with electrolytic iron deposits. Along with mechanical action, chemical processes play an important role in polishing. The surface of the metal is covered with thin, invisible oxide or salt films under the influence of the environment and the chemically active substances contained in the polishing pastes. When polishing, the film is removed, but on the exposed areas of the metal it is formed again. The hardness of abrasive grains during polishing is not as important as during grinding, since in the first case the abrasive removes a thin film that is less durable than metal. In the process of manufacturing parts by mechanical polishing, traces of processing in the form of small irregularities remain on their surface. The magnitude of these microroughness’s determines the surface finish of the parts. This characteristic has a great influence on the quality of the finish and the performance properties of the products. The smoother the metal surface, the better it resists corrosion. Improving the surface finish increases the wear resistance of the parts. Obtaining shiny surfaces is also associated with the need to remove microroughness. It has been determined that the cleanliness of the surface treatment of parts before electroplating is determined by their purpose and type of coating. Surface cleanliness depends on how the parts are prepared before electroplating. Polishing products with a lower initial surface finish significantly increases the processing time, which reduces the productivity of the equipment. It has been established that electrochemical and chemical polishing have several advantages over mechanical polishing. They do not require the physical effort of the worker, which reduces the complexity of finishing operations. Many products of various shapes and sizes can be processed simultaneously, which is not feasible when polishing with circles. Electrochemical polishing has become more widespread in industry. With its help, a greater smoothing and more intense gloss of the metal surface is achieved than with chemical polishing. The use of this process in preparation for electroplating reduces the number of operations and transitions and improves product quality by increasing the adhesion strength of the coating to the base metal. Keywords: Machining, surface finish, electropolishing, electrolyte, roughness, adhesive strength, iron precipitation, iron plating.
求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
自引率
0.00%
发文量
0
期刊最新文献
IMPROVING THE RELIABILITY AND ENERGY EFFICIENCY OF GAS AIR COOLING DEVICES BY USING A REPAIR AND RECOVERY COMPOUND IMPROVING THE PERFORMANCE INDICATOR OF CENTRIFUGAL PUMPS QASNAĞIN MATERİALI VƏ MEXANİKİ XARAKTERİKTİKASI AZİNMAŞ-BF-80 AQREQATININ SÜRƏTLƏR QUTULARININ ƏSAS PARAMETRLƏRİ VƏ SXEMLƏRİNİN NALİZİ RESEARCH ON IMPROVING THE GATE VALVE OF THE DRILLING MANIFOLD
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1