离心粒度分离筛机的设计与研制

M. Lee, Pui San Lee
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引用次数: 3

摘要

本研究旨在设计和开发一种利用离心作用分离短油棕榈叶(OPF)纤维中杂质的粒度分离筛分机。OPF纤维可以制造成各种产品,如侵蚀控制垫和中密度纤维板,作为实现环境可持续性的农业废物管理计划。在这方面,纤维筛分机的作用对于支持OPF纤维的生产具有重要意义。然而,一项全面的文献调查表明,这方面的出版物有限;大多数研究成果以专利的形式发表。此外,市场上可用的大多数纤维筛分机在分离阶段使用体力劳动,效率非常低。因此,本研究旨在填补这些空白。本研究的设计采用了现有的多种粒度偏析概念的机理,并在分离过程中加入离心作用以提高效率。最终,一个原型被制造出来用于实验室测试。重点介绍了影响筛分效率的几个关键参数,包括筛面倾角、筛分时间、筛转速和最大筛容量。研究结果表明,筛分时间对开发设计的影响较小,因为较高的转速倾向于提高纤维的通过率。测试结果还揭示了这种机器在其他颗粒分离应用中的潜在应用,如土壤分离。在未来的研究中,建议从零件、尺寸简化和多尺寸偏析适应等方面改进现有设计,以达到更高的生产率。
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Design and Development of Size Segregation Sieve Machine with Centrifugal Action
This study aims to design and develop a size segregation sieve machine that utilizes centrifugal action to separate impurities from short Oil Palm Frond (OPF) fibers. OPF fibers can manufacture into various products such as erosion control mat and medium density fibreboard as an agricultural waste management program for achieving environmental sustainability. In this aspect, the role of the fiber sieving machine would be significant to support the industry in the production of OPF fibers. However, a thorough literature survey reviewed that limited publications are available in this area; most work done is published in the form of patents. In addition, most fiber sieving machines available in the market utilize manual labour work in the separation phase, where they are highly inefficient. Therefore, this study is designed to fill these gaps. The design of this study adopts the mechanism of various size segregation concepts available and includes centrifugal action in the separation process to increase efficiency. Eventually, a prototype was fabricated for laboratory testing. Several vital parameters are highlighted, which includes mesh surface inclination, sieving duration, a rotation speed of screen and maximum capacity that significantly affects the sieving efficiency. Findings from this study show that sieving duration is less significant to the developed design as higher rotation speed will tend to improve the passing percentage of the fibers. Testing results also revealed the potential application of such a machine in other particle separation applications such as soil separation. For future study, it is recommended to improve the current design in terms of parts, size simplification and multiple size segregation adaptation for achieving a higher production rate.
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