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引用次数: 2

摘要

电气化铁路接触线的自动张紧采用钢丝绳、滑轮、配重及连接系统。其中一个自动张紧系统中的一根钢丝绳过早失效。失效调查显示,疲劳裂纹起源于钢丝绳中单个钢丝股表面附近的非金属夹杂物。在大量条带中发现了Al-Ca-Ti硅酸盐夹杂物,并发现了一些氧化物和氮化物夹杂物。钢丝绳中使用的钢丝不符合AISI 316级钢规定的成分,也不满足最低抗拉强度要求。发现钢丝绳失效是由于疲劳所致;然而,绳索的最终断裂是由于疲劳失效导致支撑载荷的钢丝束数量减少而导致的过载。
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Failure Analysis of a Wire Rope
Wire ropes, pulleys, counterweights, and connecting systems are used for auto tensioning of contact wires of electric railways. A wire rope in one such auto tensioning system suffered premature failure. Failure investigation revealed fatigue cracks initiating at nonmetallic inclusions near the surface of individual wire strands in the rope. The inclusions were identified as Al-Ca-Ti silicates in a large number of stringers, and some oxide and nitride inclusions were also found. The wire used in the rope did not conform to the composition specified for AISI 316 grade steel, nor did it satisfy the minimum tensile strength requirements. Failure of the wire rope was found to be due to fatigue; however, the ultimate fracture of the rope was the result of overload that occurred after fatigue failure had reduced the number of wire strands supporting the load.
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