钢渗碳形成的间隙掺杂与取代掺杂氢扩散规律的差异

Baihui Xing, J. Wang, Haotian Wei, J. Shang, Z. Hua, C. Gu, Jinyang Zheng
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引用次数: 0

摘要

渗碳处理可以提高工件材料的含碳量,并获得较高的接触疲劳强度、弯曲疲劳强度,以及较高的表面硬度。渗碳后,碳原子的存在会阻碍氢的吸附和扩散,从而减少氢的脆化。采用基于自旋极化密度泛函理论(DFT)和广义梯度近似(GGA)的第一性原理平面波计算方法,研究了碳间隙固溶体和碳取代固溶体中氢对铁的吸附和渗透。考虑到氢在马氏体组织中的扩散速度更快,因此选择bcc-Fe结构作为模型。结果表明,氢在间隙固溶体中的扩散速率Di高于取代固溶体中的扩散速率Ds。晶格中空位的增加促进了取代固溶体的形成。当空位被碳原子占据时,氢的扩散速率就会降低。对于碳比较高的Fe48C16结构,这种现象更为明显。此外,电荷密度图和态密度分析也与这一结论相一致。因此,在渗碳过程中,增加碳和碳取代固溶体的含量可以减少氢在材料中的渗透。
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Difference of Hydrogen Diffusion Regularity Between Interstice-Doped and Substitution-Doped Formed by Steel Carburizing
Carburizing treatment can improve the carbon content of the workpiece material, and obtain higher contact fatigue strength, bending fatigue strength, as well as higher surface hardness. After carburizing, the existence of carbon atoms can hinder the adsorption and diffusion of hydrogen, thus reducing the hydrogen embrittlement. First-principles plane wave calculations based on spin-polarized density-functional theory (DFT) and the generalized gradient approximation (GGA) have been used to study the adsorption and permeation of hydrogen on iron in the bulk with carbon interstice solid solution and carbon substitution solid solution. Considering that hydrogen diffusion is faster in martensitic tissue, bcc-Fe structure is selected for the model. The results show that the hydrogen diffusion rate Di in the interstice solid solution is higher than Ds in the substitution solid solution. The formation of substitution solid solution is promoted by more vacancies in the lattice. When the vacancy is occupied by carbon atoms, the hydrogen diffusion rate is reduced. This phenomenon is more obvious for Fe48C16 structure with higher carbon ratio. Besides, charge density diagram and state density analysis are also consistent with this conclusion. Therefore, during carburizing, Increasing the content of carbon and carbon substituted solid solution can reduce the penetration of hydrogen in the material.
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