林业机械高压软管剩余寿命的确定方法

A. Tarbeev, A. Pavlov
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摘要

介绍。针对突发性高压胶管故障,确定其剩余寿命是提高林业机械液压传动性能可靠性的热点技术问题之一。这一问题还没有完全解决,需要对高压软管的现状诊断技术进行改进。研究的目的是通过液压传动部件的故障预测和资源的充分利用来提高林业机械的运行效率。在科米共和国普里卢日斯基地区夏季和冬季开采的森林机械高压软管(Forwarder 1910F,芬兰生产)被选为研究对象。结果。对其动加载时产生的振动模式进行了试验研究。结果表明,在管道内一定的载荷压力下,由管道共振状态产生的振荡过程。为此,选取含液管道的自由频率作为试验参数,确定其对动加载周期的依赖关系,得到失效分布的频率函数,给出了确定液压传动部件失效概率的方法。该方法可以确定液压传动部件的剩余寿命。以含液管道自由频率为测试参数,描述了高压软管的技术状况。结论。推导了夏季和冬季管道失效概率计算公式。结果表明,高压胶管在低温下的寿命损失可以用橡胶的特性来解释。
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Method to Define the Remaining Life Time of High-Pressure Hose of Forest Machines
Introduction. Definition of remaining life time of high-pressure hose, the fault of which is of sudden nature, is one of the topical technical problem, intended to improve the reliability of performance of hydraulic drive of forest machines. This problem is not solved to the full and it is required to improve the diagnostic technique of current condition of high-pressure hose. The goal of the research is to improve the efficiency of forest machines operation due to failure prediction and full employment of resources of the parts of hydraulic drive. High-pressure hoses of forest machines (Forwarder 1910F, Finnish production), exploited in summer and winter in Priluzhskiy district of the Komi Republic were chosen to be the object of the research. Results. The experimental researches to define the mode of vibration, arising when their dynamic loading, were carried out. It was demonstrated that the oscillating process coming from the resonance state of a pipeline arose under certain pressure of loading in the pipeline. In this regard, free frequency of pipeline with liquid was chosen as a testing parameter, dependence on the cycles of dynamic loading was determined, frequency function of failure distribution was found, a method to define probability of failure of the parts of hydraulic drive was offered. The method allows to determine the remaining life time of the parts of hydraulic drive. Free frequency of pipeline with liquid was taken as a testing parameter , describing technical condition of high-pressure hose . Conclusion. The formula of probability of failure of pipeline in summer and winter was derived. It was shown that loss of life of high-pressure hose at low temperatures is explained with the peculiarities of rubber properties it is made of.
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