均相和多相催化微波反应器制备生物柴油

S. Rabelo, L. S. Oliveira, A. S. Franca
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摘要

采用均相和多相催化技术在微波辐照反应器中成功制备了生物柴油。以大豆油为原料,以甲醇为原料进行酯交换反应制备生物柴油。采用甲基化钠(30%甲醇溶液)制备均相催化剂,利用废蛋壳制备多相催化剂。这些蛋壳经过煅烧,并在重量的10%、30%和50%的情况下加入氢氧化钾进行纯度测试。每次反应均保持微波功率800W,温度200℃不变。与传统工艺相比,微波处理显著缩短了反应时间。在1分钟的反应时间内,均相催化剂的甲酯转化率达到98.9%,在15分钟内,非均相催化剂的甲酯转化率达到100%。对于非均相催化剂,KOH掺杂量为50%时效果最好。结果表明,经KOH处理的蛋壳在油醇摩尔比为1:6、催化剂用量为5%的条件下,具有很大的应用前景。此外,该多相催化剂被回收再利用,并在其他反应中取得了较为满意的效果。用x射线衍射和热重分析对催化剂的理化性质进行了表征。
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BIODIESEL PRODUCTION FROM MICROWAVE IRRADIATED REACTOR USING HOMOGENEOUS AND HETEROGENEOUS CATALYSIS
Biodiesel was successful produced in a microwave irradiation reactor using homogeneous and heterogeneous catalysis. The biodiesel was production by the trasesterification reaction of soybean oil using metanol. Sodium methylate (30% solution in metanol) was used for the homogeneous catalyst and the heterogeneous catalyst was developed using wasted eggshells. The eggshells were calcined and tested pure and doped with potassium hydroxide in 10, 30 and 50% of weight. The power and temperature of the microwave were kept constant in every reaction being 800W and 200º Celsius, respectively. The reaction time was significantly reduced using microwave compared to the conventional process. In only one minute of reaction, the methyl ester (FAME) conversion obtained was 98.9% with the homogeneous catalyst and within 15 minutes, the heterogeneous catalysis accomplished 100%. For heterogeneous catalyst, the best results were acquired when the doped catalyst contained 50% of KOH. The results indicated that the eggshells treated with KOH has a great potential to be used for microwave-assisted transesterification reactions of oils with mild operations conditions: molar ratio oil/alcochol 1:6 and just 5% of catalyst. In addition, the heterogenous catalyst was recovered and reused in other reactions with a relatively satisfying results. The physico-chemical properties of the catalysts were characterized by X-ray diffraction and thermogravimectric analysis.
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