烧结带上多分散球团装药符合成层规律

M. Pazyuk, Anton Mnykh, Irina Ovchіnnіkova, Yu.V. Kuris
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引用次数: 0

摘要

烧结带上的装料盘上的球团电荷的运动不仅伴随着其粒度组成的变化,而且伴随着偏析过程,即对于大多数易碎物料来说,不同粒度颗粒的电荷的重新分布。这一过程的结果是局部不连续的形成,某些派别的颗粒的含量占主导地位。传统的基于分式分类的装料盘受力分析方法不能对大部分易碎物料中出现的非均质性进行归纳和分析。在计算烧结过程自动控制系统的作用时存在误差,忽略了利用易碎物料颗粒偏析优化工艺过程的符号。平衡法的应用,使我们能够明确和广泛地了解球团在装料盘运动过程中发生的过程机理,也为选择合理的烧结厂团聚分离操作模式提供了理论前提。设定在加载盘坡角单调增大时,颗粒装药中偏析现象增多,达到定值后偏析下降,偏析现象具有极端化特征。上述多分散材料在其分离组分的机械性能不恒定的条件下形成层的特征,可以考虑到在烧结带上负载的电荷和在其上的电荷的粒度组成的平衡,当它们的组分的条件中径必须相等时。基于对层状结构脆性形成规律的集合符合,考虑了加载过程中偏析的情况下,颗粒料混合物粒度组成的鉴定方法在理论上是合理的。
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CONFORMITIES TO LAW OF FORMING LAYER FOR POLYDISPERSE PELLET CHARGE ON SINTER BELT
Motion of pellet charge on the loading tray on a sinter belt is accompanied not only by the change of its grain-size composition, but by segregation processes, id est. by the redistribution of charge of different size particles for the most part friable material. The result of this process is formation of local discontinuity with pre-dominance of content for particles of certain factions. The traditional method for analysis of work for loading tray on the basis of factious classification does not allow to educe and analyze appearing heterogeneity in the most part friable material. It results in errors at the calculation for action of the system of the automated control by sintering process and ignoring of notational of the use of segregation of particles of friable material for optimization of technological process. The use of balance method enables to specify and spread understanding of mechanism of processes which take place during motion of pellet charge in relation to the loading tray, and also to form theoretical pre-conditions for the choice of the rational modes of operations of agglomeration separation of sintering plant. It is set that at monotonous increase of angle of slope for loading tray the segregation phenomena increase in a pellet charge, and after achievement of the defined value – go down, id est. have extreme character. Mentioned features of forming of layer for polydisperse material in the conditions of inconstancy of mechanical properties of its separate factions it is possible to take into account at the use of balance of grain-size composition of charge, loaded on a sinter belt, and charge, being on it, when conditional middle diameters of particles of their components must be equal. On the basis of the set conformities to law of forming of friable of structure of layer the method of authentication of grain-size compositions of pellet charge mixture is in theory reasonable in every its horizon taking into account a segregation during loading.
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