Research on a Variable-Stiffness Joint and Its Application in Actuators

Variable-stiffness actuators can flexibly adjust the overall or local stiffness of a structure, thus enabling reconstruction, adaptation, and locking capabilities that can meet a wide range of task requirements. However, the programmable design and manufacture of three-dimensional (3D) variable-stiffness actuators has become a challenge. In this paper, we present a method to develop the 3D structure of variable-stiffness actuators that combines variable-stiffness joints with 3D printing technology. The variable-stiffness joints were obtained by arranging steel needles wrapped with enameled copper wire inside the grooves of a polylactic acid (PLA) structure and bonding the three components with silicone glue. First, a variable-stiffness joint was used as a variable-stiffness node and subjected to 3D printing to realize multiple 3D variable-stiffness designs and manufacture a programmable structure. Then, using the repulsive force between paired magnets, we developed a driving actuator for the 3D variable-stiffness structure, enabling the expansion and deployment functions of the structure. In addition, an electromagnetically driven mechanical gripper was designed based on variable-stiffness joints to effectively decrease the driving energy in applications where objects are held for extended periods using variable-stiffness control. Our study provides practical solutions and guidance for the development of 3D variable-stiffness actuators, contributing to the achievement of more innovative and practical actuators.