钢包耐火材料的应用

O.M. Stoianov, K.H. Niziaev, Kh.V. Malii, V.V. Kukhar
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引用次数: 0

摘要

本文分析了炼钢车间与炉外钢加工部门使用的钢包复合内衬的耐火材料的使用寿命和各种选择,并确定了其发展的主要趋势。根据日本、德国、奥地利和法国的经验,分析了各种衬里的使用情况。对钢包主衬操作的工艺条件进行了研究。在运行条件下,炉渣带附近的内衬区域和喷流击中钢包底部的地方受到的破坏最大,因此建议在这些区域安装优质耐火材料。此外,还确定了耐火材料稳定性不足的原因,包括脱碳、腐蚀、炉外金属加工过程中形成的钢包渣、炉渣中使用合成添加剂、耐火材料在操作过程中导热系数高等。确定了提高钢包使用寿命的方法。结果表明,世界实践的特点是通过使用耐火性能和操作性能提高的新材料,对钢包主衬的使用和强化改进。介绍了品川耐火材料公司、TYK公司、Plibrico公司、新日铁、黑崎Harima公司和IPSCO公司在耐火材料改进方面的经验,包括在生产中的实际测试。冶金企业由于耗材成本高,对制造技术要求高,阻碍了先进技术的大规模引进
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Application of refractory materials for steel ladles
The article analyzes the service life of refractories and various options for combined lining of steel ladles used in steelmaking shops with out-of-furnace steel processing departments, and identifies the main trends in its development. The use of various types of lining is analyzed based on the experience of Japan, Germany, Austria, and France. The technological conditions of operation of steel ladles with the main lining are considered. Under operating conditions, the lining areas near the slag belt and the place where the jet hits the bottom of the ladle are subject to the greatest destruction, so it is advisable to install high-quality refractories in these areas. In addition, the reasons for the insufficient stability of refractories are identified, including decarburization, corrosion, ladle slag formed during out-of-furnace metal processing, the use of synthetic additives to slag, high thermal conductivity of refractory materials during operation, and others. Ways to increase the service life of steel ladles are identified. It is shown that the world practice is characterized by the use and intensive improvement of the main lining of steel ladles through the use of new materials with increased refractory and operational characteristics. The experience of refractory improvement by Shinagawa Refractories, TYK Corp, Plibrico, Nippon Steel, Krosaki Harima, and IPSCO Steel, including practical testing at production, is presented. It is established that the high cost of consumables and increased requirements for manufacturing technology hinder the massive introduction of the developed technologies at metallurgical enterprises
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