Synthesis of Pd-Cu/TPPCu electrocatalyst for direct ethanol fuel cell applications

Abstract In this study, the electro-oxidation reaction of ethanol over Pd–Cu supported on Cu porphyrin (TPPCu) was investigated. The catalyst was synthesized using the microwave-assisted polyol method and physicochemically characterized by XRD, XPS, SEM, EDS, TEM, EDAX, UV–Vis, FTIR, and RBS. A Cu-enriched catalyst with Cu 3 Pd, Pd,Cu, and TPPCu phases was identified using XRD and XPS. However, according to the RBS results, the catalytic surface was enriched with Pd, indicating that the interaction between TPPCu and Pd–Cu allowed the presence of Pd on the surface, thus enhancing the catalytic response of the material. This synthesis prevented the deprotonation of porphyrin on the electrocatalyst, as confirmed by XPS analysis. Electrochemical studies based on cyclic voltammetry and electrochemical impedance spectroscopy were used to investigate the response of the catalyst to variations in the scan rate and increasing ethanol concentration. The electrochemical response of PdCu/TPPCu improved with an increasing number of cycles, indicating improved mass transport, thus improving its electrochemical response and tolerance to CO contamination. This catalyst exhibited a high electroactive surface area of 49.4 m 2 /g, which could be related to the presence of TPPCu as a support. The behavior of the catalyst on the anode of a fuel cell fed with ethanol, bioethanol, and bioethanol residues was evaluated. Graphical Abstract