718合金镀银层摩擦磨损性能的研究

Rongrong Luo, Pengyuan Li, Teng Zhang, Tengfei Yan, Min Dan
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摘要

ITER系统各支架与其他部件之间的连接采用718合金紧固件,金属基Ag固体润滑剂涂层由于具有较强的低温抗剪切性能,被广泛用作防卡扣润滑剂涂层。但与钢表面的附着力差一直是银涂层应用于实际机械元件的关键限制。本文采用磁控溅射的方法在718合金表面沉积了一层8 μm的银自润滑涂层。涂层均匀、致密、一致。通过对涂层摩擦磨损性能的分析,探讨了涂层的磨损机理。应力是影响摩擦系数的重要因素之一,结果表明:在室温和真空条件下,随着压力的增大,摩擦系数先增大后减小;温度对银自润滑涂层有影响。在真空条件下分别对涂层在300 K、225 K、155 K和77 K下的摩擦磨损性能进行了研究。结果表明:在不同的低温条件下,合金的磨损机制和磨损状态是不同的,只有在225 K时磨损程度达到最大;通过同样的镀银工艺,对超级螺栓垫圈进行了镀银处理。
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Exploring the Friction and Wear Properties of Silver Coatings on 718 Alloy
Fasteners of 718 alloys are used to set up connection between each support and other components for ITER system, metal-based Ag solid lubricant coating is widely used as an anti-seizure lubricant coating due to its strong low-temperature shear resistance. But the poor adhesion to the steel surfaces has been a critical restriction for applying the silver coatings to the practical machine elements. In this work, an 8-μm silver self-lubricating coating was deposited on the surface of 718 alloy by the method of magnetron sputtering. The coating was uniform, dense and consistent. The wear mechanism was investigated by analyzing the friction and wear properties of the coating. Stress is one of the important impacts on the friction coefficient, the results showed that it first increased and then decreased with the increase of pressure at room temperature and under vacuum. Temperature exerted an effect on the silver self-lubricating coating. A study was conducted under vacuum on the friction and wear performance of the coating at 300 K, 225 K, 155 K, and 77 K, respectively. The results showed that the wear mechanism and wear state varied under various low-temperature conditions, with the severity of wear reaching the maximum only at 225 K. Through the same silver coating process, the washer of superbolt was improved by silver coating treatment.
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