Assessment of low-velocity impact response of a hybrid carbon-aramid braided composite by algorithmic quantification of volumetric structures

This work investigates the impact response of a hybrid two-dimensional (2D) tubular braided composite through an ex-situ examination of its internal structure. An inter-ply hybrid laminate of biaxial braided carbon and aramid layers was manufactured. The sample underwent split Hopkinson pressure bar (SHPB) impact testing, where the applied energy induced barely visible impact damage (BVID). Volumetric representations of the sample were created before and after impact testing using micro-computed tomography (µCT). Novel algorithms were developed to assess properties of the braided composite sample. First, voids in the sample before and after impact were identified through a series of image processing techniques, after which various void properties were extracted. Each void was then matched between datasets to track property change caused by impact. Next, damage in the sample after impact was identified through another series of image processing techniques, then quantified and characterized in the context of the full sample. Statistical analyses in the form of paired-sample t-tests were performed for void properties and overall surface topologies. Additionally, measurement of 3D strain within selected regions of the sample was performed using digital volume correlation (DVC). Results showed that the impact damage did not cause significant void enlargement, but instead caused surface topology shifts, particularly at the inner surface, owing to plastic deformations caused by impact damage, which were primarily caused by delamination and developed from large voids at the site of impact. The hybrid material configuration exhibited a phenomenon where the inner and outer layers minimized cracking in the middle layer, causing plastic deformation to be the primary impact response of the middle layer. Through the analysis processes developed in this work, quantitative assessment of tubular braided composites was achieved by measuring changes in voids caused by impact at the individual level, and by examining the damage profile while accounting for the voids. The methodology can be applied to various material configurations to provide meaningful insight into the effects of hybridization in the impact response of braided composites.