The Application of a Laser-Printed Miniature Five-Hole Probe in the End-Wall Flow Measurement of a Multistage Axial Compressor

To make measurement of end-wall flow between blade rows in a compact multistage configuration possible, a miniature L-shaped five-hole probe was employed in this paper. This compact tip structure, realized by laser-printing instead of the conventional machining technique, reduces the blockage effect of this intrusive measurement on the flow and ensures high spatial resolution. The zonal method is introduced to extend the usable flow angle range up to 60 degrees. A local least-squares interpolation technique is utilized to acquire flow angle and static/total pressure. In order to improve accuracy for the points located at the sector boundary, the overlap region method is included in the interpolation. Additional test data indicate that the maximum error in flow angle is nearly within 1 degree, and the maximum errors of total pressure and static pressure are 0.56% and 1.9% respectively. The application in a low-speed multistage axial compressor indicates that the zonal method can decrease the number of points exceeding the measurable flow range and is of great significance for the end-wall flow measurement, especially for the near-stall condition. Compared with the traditional method, the proportion of available data for the near-stall state measurement was increased by 18% by using the zonal method.